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TOILET MODULE
CONTENTS
Introduction
Why ?
Design, Comments and Review
Sequence
Cost Comparison
Productivity Comparison
Difficulties
2
Manpower.
Material.
Manpower.
Material.
INTRODUCTION
PDCA CYCLE
PLAN :- To complete the toilet in speedier way.
Why? & How?.
DO
PLAN
WHY ?
Fast installation method.
Minimization of overlapping work.
Ease of repairing and dismantling.
Recyclable material can be used.
Minimization of civil work helps to maintain clean work area.
DO
DESIGN, COMMENTS AND REVIEW
UG Piping
Module Layout
8
CHECK
Frame
Height
Revised to
match
EWC flush
Tank
height
Comment
Review
9
DRAWING APPROVAL
10
ACT
WORK EXECUTION SEQUENCE
UG Piping
SEQUENCE
SEQUENCE CONT..
Fabrication Checking
Plywood Fixing
13
SEQUENCE CONT..
Inspection by Shimizu
14
Qty.
Cost Comparison
Unit module (Outsourcing)
Material
Unit Fabrication
Unit Unit cost
cost
cost
Fabrication cost
30
Rmt
390
11700
60
1800
1
3
6
2
5
Rmt
Rmt
Nos.
Rmt
Nos.
620
1200
257
310
42
620
3600
1540
620
210
18290
100
430
110
50
20
100
1075
240
100
100
3415
(Material+Fabrication) Cost
Installation Cost
Total Cost
Material
MS structure (25x25x3mm Holllow
section)
PVC pipe (6kg/cm2-Pressure Rating)
50mm
110mm
PVC fittings
PPR Pipe
PPR Fittings
Qty.
21705
1700
23405
Fabrication cost
30
Rmt
215
6450
65
1950
1
3
6
2
5
Rmt
Rmt
Nos.
Rmt
Nos.
200
510
215
310
37
200
1530
1290
620
185
10275
125
250
85
180
14
125
750
510
360
70
3765
Total Cost
(Material+Fabrication)
14040
15
Productivity Comparison
Productivity Comparison
Material
MS structure (25x25x3mm Holllow section)
PVC pipe (6kg/cm2-Pressure Rating)
50mm
110mm
PVC fittings
PPR Pipe
PPR Fittings
Module Manhours
Qty.
30
1
3
6
2
5
Unit
Rmt
Rmt
Rmt
Nos.
Rmt
Nos.
Manpower
hrs.
Man hours
16
Total Manhours
16
Manpower
3
1
hrs.
6
1
Man hours
18
1
2
4
Total Manhours
8
31
16
17
DIFFICULTIES
Higher Cost.
Higher accuracy require in installation.
Sudden drawing revisions can not be implemented.
Site modification can affect installation productivity.
18
THANK YOU
19