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Sh = A
+ B54
= 0.262
= 1.0
Wm * 0.262
Sh
* 1400
( Td
0
=
Kcal / Kg Clinker
367
* 1400
T
*10-6
Kcal / Kg
Cooler Efficiency
Cooler Efficiency can be divide in to two Group
Internal thermal efficiency
External thermal efficiency
X 100
= 380 124
380
X 100
= 67 %
- 367 Kcal
-
13
- 124 Kcal
95 Kcal
Efficiency
:- 5 %
:- 50 60 %
B
A
C
D
:- 1930 1980
Present Population
Efficiency
:- 10 %
:- 60 68 %
Heat Value 60
Grate Cooler
Period
:- 1940 -
Present Population
Efficiency
:- 85 %
:- 60 75 %
Coars
e
CR
GR
FR
Fine
s
Grate
VC
Effect of
Grate
Resistanc
VF
Air
Vc
CR +GR
VF
FR +
GR
V
c
= 1 If GR > CR , FR
VF
- 175
-
50 mm
Coarse side
Resistance Grate
Plate
Air Entry
Air Entry
only
It has
2-3 %the
open
area compared
Re entrain
air grate
for repeated
contact to to 8
clinker
to 12
% in conventional grate
Cooling Rib
Air Slot
Through Rod
Seal
Grate Beam
T-Bolt
Lock
Stop Nut
V = 1 m/sec
Vorf = 40m/sec
P2
X
P1
P1 Pressure drop in
Conventional
P2 Pressure drop in
Resistance
V
Maximum Velocity
Max
Conventiona
X Clinker Pressure Drop
l Grate
V1,2 V2 max
V1 max
m / sec
- IKN
Grate Loading
Grate Loading has increased by direct aeration
system with Resistance type Grate plate
Grate Loading
Sec
.
m
2
3
m/
2 .Sec
N
3
/m
1.55
m
N
=
.35
Air
2 .Sec
1
=
3
r
m
i
2 .d
A
m/
N
m
/
5
2
d
1.1
=
60 t 3 t /m .
r
i
A
5
2 .d
c
/m
3 /m2 .Se
45 t
09 Nm
.
0
=
r
Ai
2 .d
m
35 t /
Bed Thickness
Stationary Plates
Sealing Profile
FLOW OF CLINKER
Sealing
Profiles
Drive Plate
Stationary Plates
Grate
RESULT
Extended Grate Life & Less Maintenance
HIGH BED
RESISTANCE
LOWER
HIGHER
VALVE DP
VALVE DP
C O N S T A N T
A I R
F L O W
POLYTRACK Cooler
The POLYTRACK - a unique combination of
Horizontally positioned static aeration
floor
Over floor transporting system
Ideal transverse distribution of the clinker
extremely low construction height
Transport tracks
Transport tracks are arranged in line with the
direction of clinker conveyance
The rows of transport tracks are positioned a certain
distance from each other and the aeration elements
is located between them
The number of transport track rows is determined
by
the
required
thethe
cooler
Every
row of width
tracksof
runs
entire length of the cooler
To convey the clinker, the transport tracks move
forward together and then move backward individually
Less red river tendency due to the Controlled Flow Grate syst
Benefits
Reduction in cooler losses -30-40 Kcal/kg
Other Benefits
Cooling
1500
1300
1200
1100
1000
900
800
700
600
500
400
300
675 o C
560 o C
475 o C
390 o C
200
100
Clinker Temperatureo C
1400
Cooler Comparison
Rotary
Cooler
Planetary Grate
Cooler
Cooler
Air beam
Grate
Cooler
Stationar
y Grid
Cooler
Efficiency %
55-60
60-70
65-70
70-75 %
75-80%
Sec.Air Temp oC
440700
700-850
800950
950-1100
11001220
NA
NA
700750
750-900
900-1000
NA
NA
250275
225-250
200-225
150300
120 - 200
100120
80-100
60-80
50-80
30 40
56
45
45
1.2-1.5
1-1.1
23
1.7-1.8
1.5-1.7
0.3
Nil
0.8-1.2
1.5-1.6
0.75-0.95
0.6 - 1.3
5-7
56
142
130
100
160
3.5 4.5
85