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Brittle fracture
Fracture mechanics is used to formulate quantitatively
Fracture mechanics identifies three primary factors that control the susceptibility
of a structure to brittle failure.
1. Material Fracture Toughness. Material fracture toughness may be defined
as the ability to carry loads or deform plastically in the presence of a notch.
It may be described in terms of the critical stress intensity factor, KIc, under
a variety of conditions. (These terms and conditions are fully discussed in
the following chapters.)
2. Crack Size. Fractures initiate from discontinuities that can vary from
extremely small cracks to much larger weld or fatigue cracks. Furthermore,
although good fabrication practice and inspection can minimize the size and
number of cracks, most complex mechanical components cannot be
fabricated without discontinuities of one type or another.
3. Stress Level. For the most part, tensile stresses are necessary for brittle
fracture to occur. These stresses are determined by a stress analysis of the
particular component.
Other factors such as temperature, loading rate, stress concentrations,
residual stresses, etc., influence these three primary factors.
Repulsion
Distance
Bond
Energy
Attraction
Equilibrium
Distance xo
Tension
Bond
Energy
Compression
Tdx
(2.1)
xo
(2.2)
Cohesive
Force
Distance
that
Hence force-displacement
relationship is given by
x
TT
Repulsion
Distance
(2.2)
Attraction
T
C
Equilibrium
Distance xo
Tension
(2.3)
Or
Bond
Energy
Bond
Energy
Compression
(2.4)
(2.5)
Cohesive
Force
Distance
sin
1
2
dx
Bond
Energy
Attraction
Equilibrium
Distance xo
E
x
Distance
(2.6)
Tension
Bond
Energy
Compression
(2.7)
Cohesive
Force
Distance
2a
A 1
b
a
A 1 a
And the tip stress
as
(2.10)
2b
2a
kt
The ratio
is defined
as the stress
k t 3.
concentration factor,
When a = b, it is a circular hole, then
When b is very very small,
Inglis define radius of
b2
curvature as
a
(2.9)
(2.11)
For a sharp crack, a >>> b, 0 and stress at the crack tip tends to
Assuming that for a metal, plastic deformation is zero and the sharpest
crack may have root radius as atomic spacing x o then the stress is
given by
a
(2.12)
A 2
x o
When far end stress reaches fracture stress f , crack propagates and
the stress at A reaches cohesive stress A C
then using eq. 2.7
E s
f
4a
This would
1/ 2
(2.13)
2a
a sin
u sin g x a cos
E
2a 2
(2.15)
Ua
E
B
2a
2a
2 2
P1
a
Ua
E
P2
Crack begins
to grow from
length (a)
Crack is
longer by an
increment (da)
v
Displacement, v
(a)
1/ 2
(2.19)
for plane stress
2E s
f
2
a(1 )
Crack
length, a
1/ 2
Total energy
Stable
Unstable
Ua
(2.20)
for plane strain
Elastic Strain
energy released
2a 2
E
Potential energy U
release rate G = a
Syrface energy/unit
extension =
(b)
Crack
length, a
ac
(a) Variation of Energy with Crack length
(b) Variation of energy rates with crack length
1/ 2
s we have
2E p
dU
da
Note that the strain energy release rate is respect to crack length and
most definitely not time. Fracture occurs when reaches a critical
value which is denoted G c.
At fracture we have G G c so that
1 EG c
f
Y a
1/ 2
Mode I - Opening mode: where the crack surfaces separate symmetrically with
respect to the plane occupied by the crack prior to the deformation (results from
normal stresses perpendicular to the crack plane);
Mode II - Sliding mode: where the crack surfaces glide over one another in
opposite directions but in the same plane (results from in-plane shear); and
Mode III - Tearing mode: where the crack surfaces are displaced in the crack
plane and parallel to the crack front (results from out-of-plane shear).
Crack
contraction of lateral surfaces
Plane
X
z z
occurs, and,
a
2. plane strain (PSN), when the
specimen is thick enough to
Plane Stress
Plane Strain
In the former case, the overall stress state is reduced to the three
components; x, y, xy, since; z, xz, yz= 0, while, in the latter
case, a normal stress, z, is induced which prevents the z
displacement, z = w = 0. Hence, from Hooke's law:
z = (x+y)
where is Poisson's ratio.
For plane problems, the equilibrium conditions are:
y xy
x xy
0 ;
0
x
y
y
x
4 0
2
2
2
x 2 , y 2 , xy
y
x
xy
Then
Re[ Z] y Im[Z]
bg
Z z Re[ z ] y Im[ z ] ; z = x + iy
a2
Boundary Conditions :
At infinity | z | x y , xy 0
On crack faces
a x a; y 0 x xy 0
By replacing z by z+a , origin shifted to crack tip.
b g
zb
z 2a g
za
2a
a
KI
Z
2az
2 z
K I a
KI must be real and a constant at the crack tip. This is due to a
1
Singularity given by
z
z e i
Further Simplification gives:
KI
sin 3
cos 1 sin
2 r
2
2 2
KI
sin 3
y
cos 1 sin
2
2r
2 2
KI
3
xy
sin cos
cos
2 r
2 2 2
KI
In general ij
f ij and K I Y a
2 r
where Y = configuration factor
x
2(1 )
r
KI
cos
E
2
1
2
sin
2 2
2
2(1 )
r
KI
sin
E
2
1
2
cos
2 2
2
a x
E
(1 2 )
v
E
y
v
(1 2 )
2
2
U a 4 a x dx
U a 4
E
E
0
0
2 a 2
2 a 2 (1 2 )
E
E
The strain energy release rate is given by G dU a da
a
2 a
GI =
E
K 2I
GI =
E
2 (1 2 )a
GI =
E
K 2I (1 2 )
GI =
E
x 2 dx
II y Re[Z]
0
0 z
a2
2a
Boundary Conditions :
At infinity | z | x y 0, xy 0
On crack faces
a x a; y 0 x xy 0
With usual simplification would give the stresses as
x
K II
cos
2 r
K II
y
cos
2r
K II
xy
cos
2r
3
2 cos
cos
cos
2
2
2
3
sin cos
2 2 2
sin 3
1
sin
2
2 2
K II
E
r
(1 )sin
2
2 cos
2
K II
E
r
(1 ) cos
2
2 cos
2
K II o a
K 2I
GI =
E
K 2I (1 2 )
GI =
E
0
x
y
Strain displacement relationship is given by
xy yx
2 w 2 w
2
w0
2
2
x
y
if w is taken as
1
w Im[ Z]
G
Then
xy Im[Z]; yz Re[Z]
0 z
a2
z yz xy 0
sin
2 r
2
K
yz III cos
2 r
2
x y xy 0
xz
w
sin
G
2
uv0
K III o a