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INTRODUCTION
The step forward, in the sequence, after location and
site decision.
The floor plan, indicating the location of the various
work centres,
plant, associated offices and supporting facilities.
Hence,
The judicious selection of the location of the plants
and machines should be in such a way, as to facilitate
uninterrupted and quick movements of input material
through pre-determined cycle of operations, till they
are transformed as outputs, in the form of products
and services, with minimum material handling and
management, with maximum efficiency and quality of
operation leading to minimum overall cost of the
entire process/ operations.
IMPORTANCE OF LAYOUT
Facilitates: Manufacturing process.
Facilitates quick movements by reduction of
transportation & waiting time
Minimises material movement & handling.
Efficient utilisation of resources:
Men, Materials, Machines.
Achieves efficiency by effective planning.
Improves quality of operations by proper selection of
plant, machinery, operations & sequencing.
Types of Production
Production System
Scale of Production
Type of machines
Type of Building Facilities
Availability of Total Floor Area
Possibility of Future Expansion
Arrangement of Material Handling
Equipment
Flow of Material :
Product Layout - Short & Smooth
Process Layout - Long & Complex
2.
3.
4.
ADVANTAGES OF PRODUCT
LAYOUT
1.
2.
3.
4.
5.
6.
DISADVANTAGES:
PRODUCT
1.
High initial capital investment
LAYOUT
2.
3.
2.PROCESS LAYOUT
Product A :
Product B :
ADVANTAGES OF PROCESS
LAYOUT
1.
2.
3.
4.
DISADVANTAGES OF
PROCESS LAYOUT
1.
2.
3.
COMPARISON BETWEEN
PRODUCT AND PROCESS
LAYOUT
PRODUCT LAYOUT
1. Investment is high
2. Space requirement is
more
3. Manufacturing time
required is more
4. Material handling is
maximum
5. Flexibility is high
PROCESS LAYOUT
1. Investment is less
2. Space requirement is
less
3. Manufacturing time
required is less
4. Material handling is
minimum
5. Flexibility is less
COMPARISON BETWEEN
PRODUCT AND PROCESS
LAYOUT
PRODUCT LAYOUT
PROCESS LAYOUT
6. Inspection is required
6.Inspection is not
required at every
stage
7. More skilled labours
are required
8. Supervision is not
required
MANUFACTURING OF
SHIP
ADVANTAGES OF FIXED
POSITION LAYOUT
1.
2.
3.
DISADVANTAGES OF FIXED
POSITION LAYOUT
1.
2.
4. COMBINATION
LAYOUT
Lathe
A
painting
Drilling
Milling
Grinding
Press
inspection
Boring
Shaping
packaging
Milling
Cellular layout