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A Transformer
Fundamental Principle of Operation
Energy Transfer from one electrical circuit to
another.
Not perfect:
Some energy is lost and dissipated as heat.
Some energy is temporarily stored.
Energy
Out
Secondary winding dc
resistance measurement
R DC-1 R L-1 L 1
L 2 R L-2 R DC-2
Lm CUST
Rm
History of Magnetism
Faraday demonstrated this principle of induction in
1831 with the following experiment:
He moved a coil of wire relative to a magnet &
discovered that a voltage was induced in the coil.
(but only when relative movement is taking place)
Michael Faraday demonstrated the phenomenon
of electromagnetism in a series of experiments.
Responsible for the principles by which electric
generators and transformers work.
2002 Regional Seminar - Denver
History of Magnetism
For example We apply Faradays discovery
to the arrangement where a magnetic field is
associated with the turns of a winding.
(This time - we are not moving the winding, it
stays stationary. Instead, we vary the magnetic
field same effect.)
Any variation in the strength of the magnetic
field will induce a voltage between the terminals
of the winding.
No voltage is produced if the magnetic field
strength is constant.
2002 Regional Seminar - Denver
History of Magnetism
Next consider a winding through which a
current is passed.
(Remember that Oersted proved that a current
flowing through a winding will produce a
magnetic field within the winding & in the space
surrounding the winding).
So, when the current is varied (as by applying an
a.c. source), the strength of the magnetic field
produced by the winding will vary.
If we place a 2nd winding near this 1st winding,
the 2nd winding will enclose some of the
magnetic field produced by the 1st.
2002 Regional Seminar - Denver
History of Magnetism
Since the varying magnetic field produced by
the 1st winding is linked by the 2nd winding, a
voltage will be produced between the terminals of
the 2nd winding.
A Word about Linking:
If windings are only in close proximity to each
other, linking or coupling between them is not
very effective.
a considerable amt. of the magnetic field
produced by the 1st wdg. does not link the 2nd wdg.
2002 Regional Seminar - Denver
History of Magnetism
How can we improve the linking between
windings?
By arranging the windings relative to each
other using a structure of magnetic material (the
core).
The core uses suitable magnetic material (usually
silicon-iron) that allows a very high degree of
coupling between windings.
UNFORTUNATELY...
The core material is not perfect.
2002 Regional Seminar - Denver
Electromagnetism Background
Recall that one of the properties that
differentiates an ideal transformer from an actual
transformer sitting in a substation is that ...
Physical cores have a finite permeability
1:1
Iex
+
E1
-
E2
E1
-
ZL
2
E2
I2
HV
H1
1:1
1 f
f
If
LV
H0
H1
1:1
f
f
If
LV
H0
If secondary winding is
and one of the windings develops a
fault to ground, the primary current will increase by the value of
current circulating through the secondary winding and two grounds.
2002 Regional Seminar - Denver
1:1
H1
H0
Ia
LV
L-V Lead
L-V Lead
H3
H2
Ie (1-2)
Ie (1-2)
H3
Ie (1-3)
GND Lead
I&W Meter
Guard Point
GND Lead
UST Mode
Guard
Point
I&W Meter
H0
H1
H2
Ie (1-0)
Ie (1-0)
H0
I&W Meter
L-V Lead
H3
Guard Point
Guard
Point
L-V Lead
I&W Meter
UST Mode
H3
Important!!!!
Test Measurement Recommendations
Especially Important!!!!
Test Measurement Recommendations
Analysis
TEST RESULTS ANALYSIS
LTC and phase patterns should be analyzed
It is useful to know whether specimen is
capacitive or inductive
Watts loss is always determined by the core
So...
What do we mean by LTC & phase pattern?
What makes a specimen inductive rather than
capacitive or vice-versa?
2002 Regional Seminar - Denver
Phase Pattern
The relationship between exciting current (or loss)
measurements recorded for all three phases at a
single tap position.
3 Phase patterns
2002 Regional Seminar - Denver
R DC-1 R L-1 L 1
L 2 R L-2 R DC-2
Lm CUST
Rm
IC
IL
IC
IR
IR
IQ
I ex
IL
L - Magnetizing Inductance
C - Turn-to-turn Capacitance
R - Resistance associated with losses in the
core & turn-to-turn insulation
2002 Regional Seminar - Denver
Phase Pattern A
L-H-L
Characteristic of:
Phase Pattern B
Phase Pattern C
Analysis
FACTORS OTHER THAN DEFECTS THAT
MAY INFLUENCE TEST RESULTS:
UST capacitance If capacitance inductive
Test voltage
Residual magnetism
Design and position of LTC
Test Connections
2002 Regional Seminar - Denver
Test Voltage
IL, IC [mA]
IC
IL
IL < IC
IL > IC
5
10
V [kV]
2002 Regional Seminar - Denver
RESIDUAL MAGNETISM
Always present, but in most cases has no
significant effect on test results.
Majority of problems have a much larger effect
(> 50%) on test results than residual magnetism
would have
Increases current if specimen is inductive
Increases or decreases current if specimen is
capacitive
I1
Pattern 1:
Test results for all nonbridging positions are equal.
Test results for all bridging
positions are equal.
4R
8R
12R
16R
4R
8R
12R
16R
Case Studies
Unit Tested:
U.S. Transformer, 3 two-winding transformer
-Y connected
20 MVA
69/12.47 kV
1978 - vintage
Rewound in 2000
B-phase
(mA)
8.72
72.04
8.94
72.2
9.61
72.45
10.72
72.86
12.32
73.42
14.42
74.18
17.04
75.17
20.18
76.45
23.85
C-phase
(mA)
19.05
81.98
19.14
82.14
19.36
82.37
19.68
82.68
20.28
83.39
22.4
84.27
23.93
85.17
25.8
86.21
27.88
66.5
75.91
69.06
80.92
76.53
90.76
89.04
106.2
106.5
126
128.9
150.5
156.3
180.4
188.7
215.3
226.2
142.8
155.3
143.3
156.2
144.7
158.2
147
161.1
152
171.9
176
194.7
190.5
213.6
211
234.6
232.9
LTC Pattern 4
Pattern 4:
I1
4R
8R
12R
16R
Phase A
[mA] Bridging
72
18
60
48
12
36
24
12
0
[mA] Non-bridging
24
84
0
N (1R)
2R (3R)
4R (5R)
6R (7R)
8R (9R)
10R (11R)
12R (13R)
14R (15R)
16R
LT C Position
Bridging Positions
Non-bridging Positions
Phase B
25
[mA] Bridging
72
20
60
48
15
36
10
24
12
0
[mA] Non-bridging
84
0
N (1R)
2R (3R)
4R (5R)
6R (7R)
8R (9R)
10R (11R)
12R (13R)
14R (15R)
16R
LT C Position
Bridging Positions
Non-bridging Positions
Phase C
70
24
56
18
42
12
28
14
0
N (1R)
2R (3R)
4R (5R)
6R (7R)
8R (9R)
10R (11R)
12R (13R)
14R (15R)
[mA] Non-bridging
[mA] Bridging
84
16R
Non-bridging Positions
90
85
[mA]
80
75
70
65
60
1R
3R
5R
A-phase b.
7R
9R
B-phase b.
11R
13R
15R
C-phase b.
30
25
[mA]
20
15
10
5
0
N
2R
4R
A-phase n.b.
6R
8R
10R
B-phase n.b.
12R
14R
16R
C-phase n.b.
250
200
[W]
150
100
50
0
N
2R
4R
A-phase n.b.
6R
8R
10R
B-phase n.b.
12R
14R
16R
C-phase n.b.
250
200
[W]
150
100
50
0
1R
3R
5R
A-phase b.
7R
9R
B-phase b.
11R
13R
15R
C-phase b.
Problem Found
Investigation
Manufacturer electrically isolated the series transformer
for tests; exciting current tests indicated a definite problem
on the center phase.
Problem: a short between turns in the outer coil of the
center phase of the series transformer.
The short was at the bottom of the coil between the first turn and the
bottom lead. At the location where the lead enters the coil and bends,
the insulation on the top strand of the lead and the bottom strand of
the first turn was cut, allowing the two strands to come into contact
with each other. The factorys normal practice includes taping a
NOMEX pad in between the lead and adjacent strands for added
protection since there is a risk of damaging the insulation in this area
by moving the leads around. In this case, the pad was missing.
2002 Regional Seminar - Denver
Comments
The insulation failure that caused the strands to
short affected the current circulating through the
series transformer in all LTC positions.
partial turn-to-turn short circuit acted as a load on
the transformer.
in-phase, or loss, component of the exciting
current
exciting current magnitude
Why, in the bridging tap positions, was the problem
not noticeable in the exciting current measurements
while it was in the loss readings?
2002 Regional Seminar - Denver
Unit Tested:
General Electric, 3 two-winding transformer
-Y connected
7.5 MVA
67/12.5 kV
1982 - vintage
G.E. Type LRT-200A LTC
Case Study 2
Testing Circumstances:
Concern from utility owner that the protection
circuitry for the vacuum bottles in the LTC was
not working properly.
X1 LTC lead S was twisted, which caused
the X1 bypass switch to be out of
synchronization with the other two phases.
Power factor & TTR test results - normal
Exciting current results - unusual
LTC PATTERN 2
Phase Pattern B
IC
IC
IQ
IQ = Quadrature
Component of
Exciting Current
~ Measured
Exciting Current
(L-H-L)
IL
IC
IQ
IL
IL = Icore
Phase Pattern A
Phase Pattern A
Phase Pattern A
IC
IC
IQ
IQ = IL + IC =
Quadrature
Component ~
Measured
Exciting Current
Icore
IPA
IC
Icore
IQ
IPA
Icore
IL = Icore + IPA
IPA
(H-L-H)
2002 Regional Seminar - Denver
30
20
10
0
N
1L 2L 3L
4L 5L 6L
7L 8L
9L 10L 11L
12L 13L 14L
LTC Position
15L 16L
H3-H1
H1-H2
Watts Measurements
100
90
80
70
60
[W]
50
40
30
20
10
0
N
1L 2L 3L
4L 5L 6L
7L 8L
9L 10L 11L
12L 13L 14L
LTC Position
15L 16L
H3-H1
H1-H2
Doble TTR
Capacitor
LV Lead
I
CTRUE=
Vx
2002 Regional Seminar - Denver
V1
N
V2
Doble TTR
Capacitor
I
Capparent
V2
V1
Capparent
I
( V1/N)
CTRUE/CApparent
LV Lead
Ctrue
Ca
N
Capparent Ca N
We obtain:
N - the turns ratio
1:1
Iex + I2
+
E1
-
ZL
2
E2
I2
Leakage Flux
The combined action of both currents results in some of
the flux being present in the unit permeability space.
Leakage Flux
The primary winding is linked by almost all of the
leakage flux in addition to the magnetizing flux,
while the secondary winding is linked by the
magnetizing flux but very little of the leakage flux.
the primary winding has a greater voltage induced
in each of its turns under load than the secondary
winding.
We can account for this voltage drop by introducing a
leakage reactance.
L 2 R L-2 R DC-2
Lm CUST
Rm
E1
E2
Short-Circuit Impedance
R DC-1 R L-1 L 1
E1
L 2 R L-2 R DC-2
Leakage Reactance
E2
Leakage reactance for most xfmrs is constant & can be measured w/out
the presence of the full load leakage flux that requires full load current.
2002 Regional Seminar - Denver
Leakage Channel
The leakage flux path includes the regions occupied by the
windings. The leakage reactance may be sensitive to deformations
in the windings.
Top yoke
Leakage channel
Outer winding
Core leg
Inner winding
Bottom yoke
2002 Regional Seminar - Denver
Test Procedures
Initial test:
Perform Three-Phase Equivalent test for
comparison to Nameplate
Perform Per-Phase tests to act as benchmark for
future tests
Subsequent tests:
Perform only Per-Phase tests for comparison to
benchmark tests
Analysis
First, or benchmark test, should be within 3%
of Nameplate.
Subsequent tests should be within 2% of
benchmark.
If all three phases on Per-Phase tests agree, it is
likely that there is no winding deformation.
kV
mA
Watts
CH + CHL
CH
CHL (UST)
CHL
CL + CHL
CL
CHL (UST)
CHL
10
10
10
185.6
184.5
1.101
1.100
152
150.90
1.100
1.100
6.642
6.646
0
-0.004
5.190
5.196
0
-0.006
10
10
10
% Power Factor
Meas
Corr
0.36
0
-0.04
0.36
0
-0.04
0.34
0
-0.05
0.34
0
-0.05
Corr.
Factor
Cap
(pF)
1.01
1.01
1.01
1.01
1.01
1.01
1.01
1.01
49246
48952
292.1
294
40322
40028
291.90
294
RTG
G
G
G
I
G
G
Observations
Due to a grounded shield in
between the HV and LV
windings, the L-G
measurement is actually a
combination of insulation
systems: CL & CL-S
Changes in a capacitance
measurement usually
represent physical changes in
the insulation system under
measurement.
HV
CH
CH-S
Inter-winding
Shield
CL-S
LV
CL
Tank
and
Core
Internal Inspection
Upon entering the transformer it was obvious
severe damage had occurred. Damage to top
clamping plates and wedge clamps.
Internal Inspection
Damage on phase #1
was somewhat worse.
Photo 5 shows top end
ring pushed up about
three inches
Following the internal
inspection,
arrangements were
made to replace the
failed step-up
transformer.
2002 Regional Seminar - Denver
Thank You!
QUESTIONS?