TPM Progress Update

TK PM13
Updated 3 Agustus 2016

FOR INTERNAL USE ONLY

Daily Management System (DMS)

Daily Operation Review [DOR]

Last
Score

Meetings

This Week
Score

Points to Improve
1.
2.

DOR 83% 72,5%

Pembahasan 5S
perlu di tingkatkan
Jam mulai rapat
perlu lebih tepat
kadang2 masih
telat jam 8.45 baru
mulai

SHO Meeting Photo

Or
Excel / Web snapshot

Grafik DOR 4 Juli 4 Agustus 2016

90
8072
70
60

72

78

83
72

72

78

72

61

61

78

83

61

50
Score

DOR Photo

40
30
20
10
0

13

14

15

21

25

26

27

28

Tanggal
2

Daily Management System (DMS)

Shift Hand Over [SHO]
Last
Score

Meetings

This Week
Score

Points to Improve

1.

SHO

81%

72,4%
2.

Pembahasan 6S
sudah bagus
hanya perlu
peningkatan
Lama
pembahasan perlu
di tingkatkan

SHO Meeting Photo

Or
Excel / Web snapshot

Grafik SHO Tanggal 4 Juli 3 Agustus 2016

90

81

80
70
6056
Score

71

75

81
69

81

69

69

75

81

75

75

56

50

DOR Photo

40
30
20
10
0

11

13

14

21

22

25

26

27

28

29

TANGGAL
3

Daily Management System (DMS)

Shift Hand Over [SHO]
Pengisian Buku Kegiatan Shift Hand Over

Daily Management System (DMS)

6S / 6K

6S

Jan

Feb

Mar

Apr

May

Score

Jun

Jul

Aug

Sept

Oct

Nov

Dec

SPE = 71,2 %
PM = 73,6 %

Before

Selang area bawah

pulper NBKP tidak rapi

Before

Foam di depan area selokan clear

filtrate tank

After

Setelah Dirapikan

After

Before

Material bekas pulp yang

jatuh di area bawah pulper
LBKP tidak di buang

After

Setelah dibersihkan

Setelah dibersihkan
6

Form I-Suggest

I-Suggest di PM 13tidak
menggunakan form kertas
karena langsung di input
via komputer / laptop
kantor dengan
menggunakan aplikasi isuggest

I-Suggest 30 Juni 2016

I-Suggest 3 Agustus 2016

One Man One Equipment

10

One Man One Equipment

SPE

11

Focused Improvement (FI)

KOBETSU KAIZEN (Data Up to Date 31 Juli 2016)
Sheet breaks by Minutes

MENIT

200
180
160
140
120
100
80
60
40
20
0

188

163

153

104

87
47
0
0
PUTUS D1

17

19

15
PUTUS D2

42

30

0
0
PUTUS D4

67

66
17
PUTUS YANKEE DRYER

58

80

PUTUS CALENDER

ABNORMALITY

Sheet breaks by Times

12
10
8

TIMES

6
10

4
2

0
0
PUTUS D1

1
PUTUS D2

9
7

6
2

11

10

2
0
0
PUTUS D4

PUTUS YANKEE DRYER

PUTUS CALENDER

ABNORMALITY
16

Focused Improvement (FI)

KOBETSU KAIZEN (Juli 2016)
Grafik Stop Time Report Juli 2016

Doctor Yankee 1 dan 2 dibersihkan

35

Ganti warna

98

Ganti gsm

REASON

237

Transfer arm tidak bisajalan

20

Doctor dryer 1,2,3 dibersihkan

79

Revisi

806

Yankee dryer trip

55

100

200

300

400

500

600

700

800

900

TOTAL MINUTES
17

Focused Improvement (FI)

KOBETSU KAIZEN
Action List

Issue
Blowing at D1

Hole

Root Cause

Action

PIC

Due Date

Moisture too
high

1. Using double
vacuum uhle box
2P Top
2. Adjust shoe press
nip
3. Check stabilizer
no 2

Wawan

9 Juni 2016

Wawan

9 Juni 2016

Wawan

1 Juli 2016

1. Cleaning doctor
blade D3 every
jumbo roll
changes
2. Replace doctor
blade from
fiberglass to
carbon

Wawan

Cont.

Wawan

12 Oktober
2016

Dirt from dryer

no 3

18

Autonomous Maintenance (AM)

Hide this slide if

data not available

JISHU HOZEN Step 1

Notification progress production

Notification Creator

Jan Jul 2016

Jan Jul 2016

Notification

Closed

% Closed

700
600

572

500
400
300

Support Needed ?
200

165
90

100
0

73%

72%

91%

32

0%

58

59%

2
50%

19

Autonomous Maintenance (AM)

JISHU HOZEN Step 1

Notification progress
Juli 2016

Notification

Closed

% Closed

250
200

200

150

100

50

45
44%

20
55%

Mechanic

Electric

81%

6
0%

11
0%

Instrument

Workshop

Process

0
Others
20

Autonomous Maintenance (AM)

Hide this slide if

data not available

JISHU HOZEN Step 1

Total notification progress per month

January 28 Juli 2016
Notification

Closed

% Closed

300

282

250

200

148

150

103

109

103

96

100

78

50

92%

91%

82%

86%

86%

81%

68%

Jan

Feb

Mar

Apr

May

Jun

Jul
21

Hide this slide if

data not available

Total Efficiency
Total efficiency progress per month
April - Juli 2016

Total Efficiency
Total Efficiency
92
91

91.3

91.4

91.5

Juni

Juli

Agustus ( Target )

90.5

90
89
88
87.1

87
86
85
84

April

Mei

22

TPM (Total Productive Management)

AM-1 (Initial Cleaning by Inspection)

AM-1 ( INITIAL CLEANING BY INSPECTION / MEMBERSIHKAN LEWAT INSPEKSI )
REFERENSI

MESIN

BAGIAN
MESIN

Survey

TK-PM13

Bow Screen

(Breakdown/Defect/Survey)

NAMA ITEM / PART

KELAINAN/ABNORMALITAS YANG DITEMUKAN

Pipa saluran bow screen

Pipa pecah / bocor

KEGIATAN AM-1 (PEMBERSIHAN DENGAN INSPEKSI)

PELAKSANA

TANGGAL
MULAI

TANNGAL
SELESAI

Cleaning and maintenance

AM1 TPM Team

11 Juli 16

11 Juli 16

SEBELUM

KEGIATAN AM-1 (Sketsa/Foto)

SETELAH

KEGIATAN AM-1 (Sketsa/Foto)

24

Autonomous Maintenance (AM)

JISHU HOZEN Step 1 (Kegiatan AM1 Oleh Operator)

25

Autonomous Maintenance (AM)

JISHU HOZEN Step 3 (Kegiatan AM3)

26

Autonomous Maintenance (AM)

JISHU HOZEN Step 3 (Kegiatan AM3)

27

Autonomous Maintenance (AM)

JISHU HOZEN Step 3 (Kegiatan AM3)

28

Autonomous Maintenance (AM)

JISHU HOZEN Step 3 (Kegiatan AM3)

29

THANK YOU

FOR INTERNAL USE ONLY