Escolar Documentos
Profissional Documentos
Cultura Documentos
Machine shop
SELECTION OF PROJECT
15/12/2008
Why KOLB Deep Hole Drilling
Machine?
KOLB is very critical
machine in machine
shop
There is need to
reduce the cycle time
of job on KOLB over
and over
15/12/2008
DATA COLLECTION
KOLB produces chips
at very high rate
Feed rate is needed to
be reduced to ensure
that desirable hole
finish is obtained
At different feed rates
size of the chips
varies, size of the
chip increases with
reduced feed rate
15/12/2008
DATA COLLECTION
With reduced feed
rate chip size
increases drastically
It results into filling of
the bin within short
time
Hence, void space in
bin increases as
volume consumed by
chips increases
15/12/2008
DATE PROJECT DETAILS
No. of Holes Drilled Bin Changed Resource Used
Machine Idle Time Minut
I II III I II III
31/10/2008 66 62 41
1/11/2008 65 60 50 √ Forklift 51
Material: 13CrMo4-5+Wo, Thickness: 488 mm, Hole Diameter: 25.3 mm, No. of Holes: 1640
2/11/2008 U/M 55 41
3/12/2008 65 66 42 √ Crane 37
4/11/2008 65 63 47 √ Crane 55
5/11/2008 67 61 41
6/11/2008 67 66 43 √ Forklift 38
15/12/2008
DATE PROJECT DETAILS
No. of Holes Drilled Bin Changed Resource Used
Machine Idle Time Minutes
8/11/2008 20 76 58
9/11/2008 58 24 60 √ Crane 26
10/11/2008 U/M 88 79
14/11/2008 53 70 63 √ Crane 31
Material: SA336 Gr F11 Cl2, Thickness: 485 mm, Hole Diameter: 19.25 mm, No. of Holes: 7240
15/11/2008 63 88 71
16/11/2008 86 88 71 √ Crane 48
17/11/2008 91 89 71 √ Crane 43
18/11/2008 92 91 70
19/11/2008 U/M U/M U/M
20/11/2008 U/M U/M U/M
21/11/2008 U/M U/M U/M
15/12/2008
ANALYSIS
Resource Consumption
Forklift
22%
Forklift
Crane
Crane
78%
15/12/2008
IDLE TIME OF MACHINE (minutes)
60
50
40
30
20
10
0
30/ 10/ 2008 3/ 11/ 2008 6/ 11/ 2008 14/ 11/ 2008 17/ 11/ 2008
IDLE TIME
15/12/2008
FINDINGS
15/12/2008
No. of Holes for PROJECT: 130568
12
10
8
6
4
2
0
30/10/2008 3/11/2008 7/11/2008
No. of Holes
15/12/2008
No. of Holes for PROJECT:130561
15
14
15
10
10 8
0
9/11/2008 14/11/2008 16/11/2008 17/11/2008
No. of Holes
15/12/2008
CONCLUSION
15/12/2008
SUGGESTION
Rotating Chuck Type
arrangement to replace
the bins
SIMULATION
15/12/2008
BILL OF MATERIAL
5 Plate SA 36 01 800x400x10
1 Chuck (plate) C 55 01
15/12/2008
DEFORMATION
15/12/2008
SHEAR STRESS
15/12/2008
EQUIVALENT STRESS
15/12/2008
THANKING YOU!
15/12/2008