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October 30, 2012

WCPA VISION
The WCPA will be recognized as the statewide
representative for the concrete pavement industry by:
providing a resource for education and research
developing new markets and technology
fostering a membership dedicated to building
meaningful public and private partnerships

for the purpose of promoting the use of concrete


pavement as the best pavement value.

October 30, 2012

WCPA CONTRACTOR
MEMBERS

Chippewa Concrete Services, Inc.


CPR, Inc.
Jim Fischer, Inc.
LaLonde Contractors, Inc.
Martell Construction, Inc
Parisi Construction Company, Inc.
Penhall Company
Ptaschinski Construction Company
Raymond P. Cattell, Inc.
Rennhack Construction Co.
Sam Sommers Concrete Construction, Inc.
Sommers Construction Co, Inc.
Stevens Construction Corporation
Swederski Concrete
Trierweiler Construction Company
Vinton Construction Company
Zignego Company, Inc.

October 30, 2012

WCPA CEMENT MEMBERS

Buzzi Unicem, U.S.A.


Holcim (US), Inc.
Illinois Cement Company
LaFarge North America
Lehigh Portland Cement Company
St. Marys Cement Company
Wisconsin Cement Company

PCA Great Lakes Region


October 30, 2012

Associate Members

Admixture
Ready Mix
Equipment Companies
Material Suppliers
Consultants

50 associate members
October 30, 2012

WCPA STAFF

Kevin McMullen, P.E. President


Heath Schopf, P.E. Director of Construction Engineering
Thomas Rach, P.E. - Municipal Engineer
Susan Rolander Executive Assistant
Bobbie Kite - Administrative Assistant
2423 American Lane, Suite 2
Madison, WI 53704
Phone: 608-240-1020
Fax: 608-240-1019
www.wisconcrete.org

October 30, 2012

2011 Market and Dues Summary


Highway
Market
Concrete Pavement (S.Y.)

Municipal
Market

Airport
Market

TOTAL
MARKET

3,438,872

856,894

228,779

4,524,545

Curb and Gutter (L.F.)

911,399

352,163

1,183

1,264,745

Concrete Barrier (L.F.)

145,896

Diamond Grinding (S.Y.)

280,735

24,615

305,350

Partial Depth Repair (L.F.)

4,145

4,982

9,127

Retrofit Dowel Bar

50,255

145,896

50,255

Econocrete (S.Y.)
Dollar Value of the Market

$117,935,215

$26,307,464

October 30, 2012

7,921,496

$152,164,175

October 30, 2012

Concrete Pavement Inspection


2012 WisDOT Region Training

2012 WisDOT/WCPA Concrete Pavement Inspection Workshop

CHAPTER 8

QUALITY CONTROL FOR


PLACED CONCRETE
2012 WisDOT/WCPA Concrete Pavement Inspection Workshop

Quality Control Testing For


Concrete

Slump
Air Content
Temperature
Compressive Strength

2012 WisDOT/WCPA Concrete Pavement Inspection Workshop

SLUMP
Measure of the consistency of concrete
AASHTO T119
Slipform
Not required
Inspector can request
slump 2.5 inches or less

Non slip form is 4 inches or less

2012 WisDOT/WCPA Concrete Pavement Inspection Workshop

Factors Affecting Slump

Water/Cement ratio.
Air content.
Air and mix temperature.
Haul time.
Aggregate gradation, angularity, and
surface texture.
Admixtures

2012 WisDOT/WCPA Concrete Pavement Inspection Workshop

2012 Slump Specification

No change from 2011


Just moved from SPV to Standard Spec
710.5.2 Not required for slipform paving
Engineer can request at any time
Hand/fixed form paving slump is
required each time air test is taken

2012 WisDOT/WCPA Concrete Pavement Inspection Workshop

Slump Section 415.2.1


Slip-Formed 2.5 inches or less
Not Slip-Formed 4 inches or less

2012 WisDOT/WCPA Concrete Pavement Inspection Workshop

Air Content
Key measure of durability for freeze thaw
resistance
Types
Entrapped up to 2 percent
Entrained small bubbles we want

WisDOT requirements
Slipform 7 +/- 1.5 percent
Non Slipform - 6 +/- 1.5 percent
2012 WisDOT/WCPA Concrete Pavement Inspection Workshop

Air Content

AASHTO T52 Pressure Method


Type B meters required
Unit weight AASHTO T121
Hardened Air
Calibration Canister
CMM 8.70 Appendix 1

2012 WisDOT/WCPA Concrete Pavement Inspection Workshop

Air Meter Calibration


CMM 8.70.4.3 Concrete Sampling and
Testing Standard Procedures
AASHTO T 152, Air Content of Freshly Mixed Concrete by
the Pressure Method.
Except for light weight concrete mixtures, WisDOT allows
only type B meters be used, that air meters be calibrated at
three points within the expected range of testing, that
calibration be performed every three months with calibration
records kept with the meter, and that periodic checks with a
calibration canister be performed with records available.
Comply with the air meter calibration procedure as detailed
in AASHTO T 152.

2012 WisDOT/WCPA Concrete Pavement Inspection Workshop

Air Meter Calibration

Air meter calibration every 3 months is required


Records must be with meter
2012 WisDOT/WCPA Concrete Pavement Inspection Workshop

Factors Affecting Air Content


Increase in w/cm ratio will increase air content.
Excessive mixing and/or vibration will decrease
air content.
Increase in air or concrete temperature will
decrease air content.
Increase in material passing the #100 sieve will
decrease air content.
Increase in material between the #30 and #100
sieve will increase air content.
Increase in slump will increase air content,

2012 WisDOT/WCPA Concrete Pavement Inspection Workshop

Non-Conforming Air Test


8.10.6.1.2 Air Content

0.5 % or more above specification .....10% price reduction [1]


0.1% to 0.4% above specification ....... 5% price reduction [1]
0.1% to 0.5% below specification .......20% price reduction
0.6% to 1.0% below specification .......30% price reduction
More than 1.0% below specification ....Remove & replace or
50% price reduction

2012 WisDOT/WCPA Concrete Pavement Inspection Workshop

QC Test - Low Air


Contractor must:
Communicate immediately
React to the situation
Make plant adjustments if necessary

Spec says:
(2) If an individual air test is outside the spec limits, notify the
engineer and test as often as practicable on subsequent
loads until the air content is conforming. Document dosage
rates, time of day, and air temperature whenever adjusting
the air-entraining admixture dosage.
2012 WisDOT/WCPA Concrete Pavement Inspection Workshop

QC Test - Low Air


If ready mix truck it is allowable to:
add additional air entraining admixture and
revolutions to truck and retest to get into
specification
Time limits for delivery still apply

2012 WisDOT/WCPA Concrete Pavement Inspection Workshop

Start Up Low Air


WisDOT is assuming that contractor is testing at
plant prior to sending concrete out for placement
Test from first CY of load
If non-conforming do not incorporate concrete
into work
Retest
Communicate immediately with contractor on
what is happening to correct this situation

2012 WisDOT/WCPA Concrete Pavement Inspection Workshop

QC Test - High Air


Contractor must:
Communicate immediately
React to the situation
Make plant adjustments if necessary

Spec says:
(2) If an individual air test is outside the spec limits, notify the
engineer and test as often as practicable on subsequent
loads until the air content is conforming. Document dosage
rates, time of day, and air temperature whenever adjusting
the air-entraining admixture dosage.
2012 WisDOT/WCPA Concrete Pavement Inspection Workshop

QC Tests High Air


CMM 8.10.6.1
On QMP projects, evaluate strength data. If strengths are
acceptable, do not take a price reduction for high air
content. Contractor is responsible to provide additional
strength data, if necessary.

2012 WisDOT/WCPA Concrete Pavement Inspection Workshop

Start Up High Air


WisDOT is assuming that contractor is testing at
plant prior to sending concrete out for placement
Test from first CY of load
If non-conforming do not incorporate concrete
into work
Retest
Communicate immediately with contractor on
what is happening to correct this situation

2012 WisDOT/WCPA Concrete Pavement Inspection Workshop

Start Up High Air


If ready mix truck it is allowable to:
Loss of slump usually means loss of air
Allow truck to sit and lose slump
Retest
Incorporate if within specification
Delivery times apply

2012 WisDOT/WCPA Concrete Pavement Inspection Workshop

Hardened Air Test

Dispute resolution tool


Additional Guidance in CMM8.70
ASTM C457
Can be used to relieve contractor of air
penalties when QC or QV tests are in
dispute

2012 WisDOT/WCPA Concrete Pavement Inspection Workshop

Temperature

AASHTO T309
Important influence on concrete properties
High temps affect shrinkage and cracking
Cold temps affect cure time and strength
WisDOT only specifies cold weather
temperature of concrete of 50 degrees.
There is no hot weather specification

2012 WisDOT/WCPA Concrete Pavement Inspection Workshop

Concrete Temperature and Cold


Weather
Ambient air temp below 40 degrees can
require additional temp testing
Concrete temp must be above 50 degrees
Heating aggregates and water?
Can heat these up to 100 degrees
Concrete temp between 50 and 80 degrees

2012 WisDOT/WCPA Concrete Pavement Inspection Workshop

Compressive Strength
Maximum resistance
of a concrete
specimen to axial
loading
Standard 6x12 inch
cylinder
AASHTO T23

2012 WisDOT/WCPA Concrete Pavement Inspection Workshop

Compressive Strength
Cylinders initial cure on site
Covered
Out of direct sunlight
Kept between 60 and 80 degrees

Following proper handling, curing, and transporting


procedures of the cylinders is critical.
It is important to understand that once the cylinder
has been cast anything that happens to that
cylinder will have a negative impact on
compressive strength.

2012 WisDOT/WCPA Concrete Pavement Inspection Workshop

Factors Affecting Compressive


Strength

W/C Ratio
Extent to which hydration has progressed
Curing and environmental conditions
Age of the concrete
Supplementary cementitious materials
Admixtures
2012 WisDOT/WCPA Concrete Pavement Inspection Workshop

Compressive Strength
Cast 3 cylinders
Randomly select 2 at 28 days
Compare the strengths
If the lower strength divided by the higher strength is 0.9 or
more, average the 2 QC cylinders.
If the lower strength divided by the higher strength is less than
0.9, break one additional cylinder and average the 2 higher
strength cylinders.

2012 WisDOT/WCPA Concrete Pavement Inspection Workshop

Compressive Strength
(1) If a sublot strength is less than 2500 psi, the department may direct the
contractor to core that sublot to determine its structural adequacy and whether
to direct removal. Cut and test cores according to AASHTO T 24 as and where
the engineer directs. Have an HTCP certified PCC technician I perform or
observe the coring.
(2) The sublot pavement is conforming if the compressive strengths of all cores
from the sublot are 2500 psi or greater or the engineer does not require coring.
(3) The sublot pavement is nonconforming if the compressive strengths of any
core from the sublot is less than 2500 psi. The department may direct removal
and replacement or otherwise determine the final disposition of nonconforming
material as specified in 106.5.

2012 WisDOT/WCPA Concrete Pavement Inspection Workshop

Compressive Strength
PWL Specification
Lower specification limit 3,700 psi
715.5.2 Pavements
(1) The department will adjust pay for each lot using equation QMP 3.01 as follows:
Percent within Limits (PWL)
Pay Adjustment (dollars per square yard)
95 to 100
(0.1 x PWL) - 9.5
85 to < 95
0
30 to < 85
(1.5/55 x PWL) - 127.5/55
< 30
-1.50
(2) The department will not pay incentive if the lot standard deviation is greater than 400
psi.

2012 WisDOT/WCPA Concrete Pavement Inspection Workshop

KEVIN

CHAPTER 9

QUALITY CONTROL FOR MIX


COMPONENTS
2012 WisDOT/WCPA Concrete Pavement Inspection Workshop

The Concrete Mix


9 - 15%
Cement

Paste
(cement + water)

15 - 16%
Water
Mortar
(paste + fine aggregate)

25 - 35%
Fine aggregate
30 - 45%
Coarse aggregate

Concrete
(mortar + coarse aggregate)

2012 WisDOT/WCPA Concrete Pavement Inspection Workshop

Cementitious Materials
Portland Cement
Supplementary Cementitious Materials (SCM)
Fly Ash
Ground Granulated Blast Furnace Slag (slag)
SCM replacement (1:1)
Fly ash 30 percent
Slag 50 percent for slip form and 30 percent for
fixed form
Ternary 30 percent

2012 WisDOT/WCPA Concrete Pavement Inspection Workshop

Portland Cement Types


Type I - Normal use (ASTM
C150)
Type II - Moderate Sulfate
Resistance (ASTM C150)
Type III - High Early Strength
(ASTM C150)
Type 1P Portland-Pozzolan
Cement (ASTM C595)
Type 1S Portland blast furnace
slag cement (ASTM C595)
Type 1L Portland-Limestone
cement (ASTM C595)

2012 WisDOT/WCPA Concrete Pavement Inspection Workshop

Portland Cement Acceptance


501.2.1.2 Certification
(1) Obtain cement from manufacturers
whose products comply with the
department's certification method of
acceptance for Portland cement,
unless the engineer agrees to accept
cement under alternate procedures
allowed in the department's
certification method.
(2) Provide a manufacturer's written
certification for blended cements
stating the source, amount, and
composition of essential constituents
and the composition of the final
cement provided under the contract.

2012 WisDOT/WCPA Concrete Pavement Inspection Workshop

Fly Ash
Byproduct of coal fired electric generating
plants
Better strength and reduced permeability
Section 501.2.6
Two Types
Class C
Class F

Class F only used to mitigate Alkali-Silica


Reaction (ASR) when specified (Wausau area)

2012 WisDOT/WCPA Concrete Pavement Inspection Workshop

Fly Ash Mixes

Decreased mix water demand


Increased workability
Decreased heat of hydration
Decreased air entraining ability
Decreased cementitious material costs

2012 WisDOT/WCPA Concrete Pavement Inspection Workshop

Fly Ash Acceptance


Standard spec 501.2.6
Lafarge NA, St. Marys, GRT and
Headwaters Resources are expected to
certify in 2012
(5) Prequalify

any proposed fly ash source as follows: The contractor


shall obtain a copy of the certified report of tests or analysis made
by a qualified independent laboratory, recognized by the department
under 501.2.2, showing full and complete compliance with the
above specification from the fly ash manufacturer and furnish it to
the engineer. Provide this report to the engineer at least 14 calendar
days before using the fly ash.

2012 WisDOT/WCPA Concrete Pavement Inspection Workshop

Slag

Byproduct of the steel production process


Better strength and reduced permeability
Section 501.2.7
Two grades
100
120

Lafarge NA, St. Marys and Holcim are


probable sources in 2011
2012 WisDOT/WCPA Concrete Pavement Inspection Workshop

Slag Mixes

Decreased water demand


Easier consolidation
Increased initial set time
Decreased heat of hydration
Increased opening strength time
Sticky and hard to finish

2012 WisDOT/WCPA Concrete Pavement Inspection Workshop

Slag Acceptance
Standard spec 501.2.7
(1)

For grade A-S, A-T, A-S2, B-S, and C-S concrete, provide
ground granulated blast furnace slag conforming to ASTM
C 989, grade 100 or 120.

Also Standard spec 501.2.1.2


(2)

Provide a manufacturer's written certification for blended


cements stating the source, amount, and composition of
essential constituents and the composition of the final
cement provided under the contract.
2012 WisDOT/WCPA Concrete Pavement Inspection Workshop

Other Supplementary
Cementitious Materials
Silica Fume
Metakaolines
Future
Rice husk ash
Paper mill sludge ash

October 30, 2012

Water
Section 501.2.4
AASHTO T 26 as modified by Department if
water source in doubt
Required lead time for testing
Municipal water source is exempt from testing
Water/cementitious ratio key mix property

Common Rule of Thumb:


If you can drink it, you can use it in concrete
2012 WisDOT/WCPA Concrete Pavement Inspection Workshop

Water
Advantages of reducing water content

Increased compressive and flexural strength.


Lower permeability.
Increased resistance to weathering.
Better bond between concrete and reinforcement.
Reduced drying shrinkage and cracking.
Less volume change from wetting and drying.

2012 WisDOT/WCPA Concrete Pavement Inspection Workshop

Water
General relationship of concrete compressive strength vs. watercement ratio. Adopted from ACI 211.1 and ACI 211.3

28 Day
Compressive
Strength, psi

Water-Cement ratio, by weight


Non-AirAir-entrained
entrained
Concrete (6%
Concrete
Air)

6000

0.41

0.32

5000

0.48

0.40

4000

0.57

0.48

3000

0.68

0.59

2000

0.82

0.74

2012 WisDOT/WCPA Concrete Pavement Inspection Workshop

Effects of adding 1 gallon of


Water / CY
Increases slump 1 in.
Decreases compressive strength by 200
psi
Wastes the effect of 1/4 sack (23.5 lb) of
cement
Increases shrinkage by 10%
Increases permeability by up to 50%
Increases risk of air void problems
2012 WisDOT/WCPA Concrete Pavement Inspection Workshop

Aggregates
Section 501.2.5
Soundness, Wear and Freeze-Thaw
durability and deleterious materials testing
WI Approved Aggregate Sources
http://www.dot.wisconsin.gov/business/engr
serv/docs/ap2/2012aggrpt.pdf

2012 WisDOT/WCPA Concrete Pavement Inspection Workshop

2012 WisDOT/WCPA Concrete Pavement Inspection Workshop

2012 WisDOT/WCPA Concrete Pavement Inspection Workshop

Aggregate Type

Basalt
Dolomite
Granite/Gneiss
Limestone
Sandstone
Siliceous Gravel
Wisconsin is blessed (or cursed?) to have
many different aggregate types
2012 WisDOT/WCPA Concrete Pavement Inspection Workshop

Fine Aggregate
Natural or manufactured

2012 WisDOT/WCPA Concrete Pavement Inspection Workshop

Fine Aggregate
501.2.5.3 Fine Aggregates
(1) Fine aggregate consists of a combination of sand with fine gravel, crushed gravel, or crushed stone
consisting of hard, strong, durable particles.
501.2.5.3.1 Deleterious Substances
(1) Do not exceed the following percentages:
SUBSTANCE PERCENT BY WEIGHT
Material passing the No. 200 (75 m) sieve .........................................................................................3.5[1]
Coal.......................................................................................................................................................1.0
Clay lumps.............................................................................................................................................1.0
Shale .....................................................................................................................................................1.0
Other local deleterious substances like alkali, mica, coated grains, soft and flaky particles .................1.0
[1] Reduce to 2.3 percent if used in grade E concrete.
(2) The total percentage of coal, clay lumps, shale, and other deleterious substances shall not exceed 3.0
percent by weight. There is no requirement to wash fine aggregate for portland cement concrete if
produced otherwise to conform to all specified requirements. When used, the fine aggregate shall not
contain any of the following: frozen material, and foreign material like wood, hay, burlap, paper, or dirt.

2012 WisDOT/WCPA Concrete Pavement Inspection Workshop

Fine Aggregate
501.2.5.3.2 Organic Impurities
(1) Fine aggregate shall not contain harmful amounts of organic impurities.
The engineer will reject aggregates, subjected to the colorimetric test for
organic impurities, producing a darker than standard color, unless they
pass the mortar strength test.
501.2.5.3.3 Mortar Strength
(1) Fine aggregates, if tested for the effects of organic impurities on strength
of mortar, using type I cement, must produce a relative strength at 7 days,
calculated according to section 8 of AASHTO T 71, of not less than 95
percent.

2012 WisDOT/WCPA Concrete Pavement Inspection Workshop

Fine Aggregate

501.2.5.3.4 Size Requirements


(1) Use well-graded fine aggregate conforming to the following gradation requirements:
SIEVE SIZE PERCENT PASSING BY WEIGHT
3/8 in. (9.5 mm).....................................................................................................100
No. 4 (4.75 mm)................................................................................................. 90 - 100
No. 16 (1.18 mm)............................................................................................... 45 - 85
No. 50 (300 m)................................................................................................... 5 - 30
No. 100 (150 m).................................................................................................0 10

2012 WisDOT/WCPA Concrete Pavement Inspection Workshop

Coarse Aggregate

2012 WisDOT/WCPA Concrete Pavement Inspection


Workshop

Coarse Aggregate
501.2.5.4.1 General
(1) Use clean, hard, durable gravel, crushed gravel, crushed stone
or crushed concrete free of an excess of thin or elongated pieces,
frozen lumps, vegetation, deleterious substances or adherent
coatings considered injurious. Do not use coarse aggregates
obtained from crushing concrete in concrete for bridges, culverts, or
retaining walls.

2012 WisDOT/WCPA Concrete Pavement Inspection Workshop

Coarse Aggregate
501.2.5.4.2 Deleterious Substances
(1) The amount of deleterious substances shall not exceed the following percentages:
DELETERIOUS SUBSTANCE PERCENT BY WEIGHT
Shale .......................................................................................................................................................1.0
Coal .........................................................................................................................................................1.0
Clay lumps................................................................................................................................................0.3
Soft fragments .........................................................................................................................................5.0
Any combination of above .......................................................................................................................5.0
Thin or elongated pieces based on a 3:1 ratio.......................................................................................15.0
Materials passing the No. 200 (75 m) sieve..........................................................................................1.5
Chert[1] for all grades of concrete other than concrete for prestressed concrete members ..................5.0[2]
Chert[1] for concrete for prestressed concrete members........................................................................2.0
[1] Material classified lithologically as chert and having a bulk specific gravity (saturated surface-dry basis) of less
than 2.45. Determine the percentage of chert by dividing the weight of chert in the sample retained on a 3/8-inch
(9.5 mm) sieve by the weight of the total sample.
[2] The engineer may accept aggregates exceeding this value if aggregates from the same deposit or from one of
similar geological origin demonstrated a satisfactory service record, or tests the engineer select indicate no inferior
behavior. If using 2 sizes of coarse aggregates, the engineer will determine the percentages of harmful substances
based on one of the following: a sample consisting of 50 percent of size No. 1, and 50 percent of size No. 2; or a
sample consisting of the actual percent of size No. 1 and No. 2 used in the work.
(3) The engineer will not require the contractor to wash coarse aggregate produced within specified gradations, free
of coatings considered injurious, and conforming to the above limits for harmful substances.

2012 WisDOT/WCPA Concrete Pavement Inspection Workshop

Coarse Aggregate

501.2.5.4.3 Physical Properties

(1) The percent wear shall not exceed 50, the weighted soundness loss shall not
exceed 12 percent, and the weighted freeze-thaw average loss shall not exceed
18 percent.
(2) The department may prohibit using crushed stone from limestone/dolomite
deposits having thinly bedded strata, or strata of a shale nature; it may also
prohibit using aggregates from deposits or formations known to produce unsound
material.
(3) If all coarse aggregates used are produced from the same deposit or source,
ensure that testing for wear, sodium sulfate soundness, and soundness by
freezing and thawing uses a composite sample. This sample will contain equal
percentages of each component coarse aggregate used. If the component coarse
aggregates are produced from more than one deposit or source, ensure that
testing for wear, sodium sulfate soundness, and soundness by freezing and
thawing uses one sample from each deposit or source.

2012 WisDOT/WCPA Concrete Pavement Inspection Workshop

Coarse Aggregate
501.2.5.4.4 Size Requirements
(1) Use well graded course aggregate conforming to the following gradation requirements:
PERCENT PASSING BY WEIGHT
SIEVE SIZE
SIZE NO. 1
SIZE NO. 2
AASHTO No. 67[1]
AASHTO No. 4[1]
2 inch (50 mm)
100
1 1/2 inch (37.5 mm)
90-100
1 inch (25.0 mm)
100
20-55
3/4 inch (19.0 mm)
90-100
0-15
3/8 inch (9.5 mm)
20-55
0-5
No. 4 (4.75 mm)
0-10
No. 8 (2.36 mm)
0-5
[1] Size No. according to AASHTO M 43.
(2) Furnish coarse aggregates in the separate sizes indicated, and store each size separately to prevent mixture until
proportioned into each batch. The engineer will allow the contractor to combine 2 aggregate fractions to produce a gradation
within the limits specified for size No. 1 or size No. 2, provided they are proportioned separately by weight into the batch in
proportions the engineer approves.
(3) Except as provided below, furnish coarse aggregate conforming to size No. 1 and size No. 2, combined in the proportions
specified for the pertinent grade and class of concrete under 501.3.2.2.
(4) Provide coarse aggregate consisting entirely of size No. 1 as follows:
1. If the engineer approves, for grade A, A2, A3, A-FA, A-S, A-S2, A-T, A-IS, or A-IP concrete.
2. Except for concrete pavement repair and if substituting grade C, C-FA, C-S, C-IS, or C-IP for grade A air
entrained high early strength concrete as specified in 501.3.1.1, for grade C, C-FA, C-S, C-IS, or C-IP concrete.
3. If the engineer approves, for grade D concrete.
4. Except for concrete pavement repair, for grade E concrete.
5. For concrete in prestressed concrete members.
2012 WisDOT/WCPA Concrete Pavement Inspection Workshop

Section 715 - Combined


Aggregate
715.2.2 Combined Aggregate Gradation
(1)Ensure that the combined aggregate gradation conforms to the following, expressed as
weight percentages of the total aggregate:
1. One hundred percent passes the 2-inch sieve.
2. The percent passing the 1-inch sieve is less than or equal to 89. The engineer may waive
this requirement for one or more of the following:
-Clear spacing between reinforcing bars is less than 2 inches.
-The contractor provides an engineer-approved optimized gradation analysis.
3. The percent passing the No. 4 sieve is less than or equal to 42, except if the coarse
aggregate is completely composed of crushed stone, up to 47 percent may pass the No. 4
sieve. For pavement, coarse aggregate may be completely composed of recycled concrete, in
which case up to 47 percent may pass the No. 4 sieve.
4. The percent passing the No. 200 sieve is less than or equal to 2.3 percent.
(2) Submit proposed combined gradation limits and target individual gradations along with the
mix information required under 710.4.

WCPA Technical Training - November 17, 2011

2012 QMP Combined Gradation

One hundred percent passes the 2 inch sieve.


The percent passing the 1-inch sieve is less than or equal to 89.
The engineer may waive this requirement for one or more of the
following:
Clear spacing between reinforcing bars is less than 2 inches.
The contractor provides an engineer-approved optimized gradation
analysis

The percent passing the No. 4 sieve is less than or equal to 42,
except if the coarse aggregate is completely composed of crushed
stone and/or recycled concrete, up to 47 percent may pass the No.
4 sieve.
The percent passing the No. 200 sieve is less than or equal to 2.3
percent.

2012 WisDOT/WCPA Concrete Pavement Inspection Workshop

Combined Gradation Example


30% coarse aggregate #1, 30% coarse aggregate #2
and 40% fine aggregate

2012 WisDOT/WCPA Concrete Pavement Inspection Workshop

Combined Gradation

2012 WisDOT/WCPA Concrete Pavement Inspection Workshop

Chemical Admixtures
Section 501.2.2 and 501.2.5
Admixture Types typically used for paving

Air-entraining admixtures
Water-reducing admixtures
Retarding admixtures
Accelerating admixtures
Coloring admixtures

CMM 8.70.2.1.4 Admixtures


See listing of approved admixtures at:
http://www.dot.wisconsin.gov/business/engrserv/approvedprod.htm

For admixture types not covered by approved lists contractor shall


submit an independent lab test report conforming to ASTM C494
Admixtures make good concrete better not to fix bad concrete

2012 WisDOT/WCPA Concrete Pavement Inspection Workshop

Air Entraining Admixtures


Essential for resistance to freezing and
thawing
Improved workability, reduced water, and
reduced segregation
Reduces strength
Inexpensive
AASHTO M 154

2012 WisDOT/WCPA Concrete Pavement Inspection Workshop

Water Reducers

Reduce water required about 5% (12%)


ASTM C 494 Type A (or F)
May affect air-entrainment
May retard setting

2012 WisDOT/WCPA Concrete Pavement Inspection Workshop

Admixtures
Department approved list of admixtures is
at
http://www.dot.wisconsin.gov/business/en
grserv/approvedprod.htm

2012 WisDOT/WCPA Concrete Pavement Inspection Workshop

2012 WisDOT/WCPA Concrete Pavement Inspection Workshop

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