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WCPA VISION
The WCPA will be recognized as the statewide
representative for the concrete pavement industry by:
providing a resource for education and research
developing new markets and technology
fostering a membership dedicated to building
meaningful public and private partnerships
WCPA CONTRACTOR
MEMBERS
Associate Members
Admixture
Ready Mix
Equipment Companies
Material Suppliers
Consultants
50 associate members
October 30, 2012
WCPA STAFF
Municipal
Market
Airport
Market
TOTAL
MARKET
3,438,872
856,894
228,779
4,524,545
911,399
352,163
1,183
1,264,745
145,896
280,735
24,615
305,350
4,145
4,982
9,127
50,255
145,896
50,255
Econocrete (S.Y.)
Dollar Value of the Market
$117,935,215
$26,307,464
7,921,496
$152,164,175
CHAPTER 8
Slump
Air Content
Temperature
Compressive Strength
SLUMP
Measure of the consistency of concrete
AASHTO T119
Slipform
Not required
Inspector can request
slump 2.5 inches or less
Water/Cement ratio.
Air content.
Air and mix temperature.
Haul time.
Aggregate gradation, angularity, and
surface texture.
Admixtures
Air Content
Key measure of durability for freeze thaw
resistance
Types
Entrapped up to 2 percent
Entrained small bubbles we want
WisDOT requirements
Slipform 7 +/- 1.5 percent
Non Slipform - 6 +/- 1.5 percent
2012 WisDOT/WCPA Concrete Pavement Inspection Workshop
Air Content
Spec says:
(2) If an individual air test is outside the spec limits, notify the
engineer and test as often as practicable on subsequent
loads until the air content is conforming. Document dosage
rates, time of day, and air temperature whenever adjusting
the air-entraining admixture dosage.
2012 WisDOT/WCPA Concrete Pavement Inspection Workshop
Spec says:
(2) If an individual air test is outside the spec limits, notify the
engineer and test as often as practicable on subsequent
loads until the air content is conforming. Document dosage
rates, time of day, and air temperature whenever adjusting
the air-entraining admixture dosage.
2012 WisDOT/WCPA Concrete Pavement Inspection Workshop
Temperature
AASHTO T309
Important influence on concrete properties
High temps affect shrinkage and cracking
Cold temps affect cure time and strength
WisDOT only specifies cold weather
temperature of concrete of 50 degrees.
There is no hot weather specification
Compressive Strength
Maximum resistance
of a concrete
specimen to axial
loading
Standard 6x12 inch
cylinder
AASHTO T23
Compressive Strength
Cylinders initial cure on site
Covered
Out of direct sunlight
Kept between 60 and 80 degrees
W/C Ratio
Extent to which hydration has progressed
Curing and environmental conditions
Age of the concrete
Supplementary cementitious materials
Admixtures
2012 WisDOT/WCPA Concrete Pavement Inspection Workshop
Compressive Strength
Cast 3 cylinders
Randomly select 2 at 28 days
Compare the strengths
If the lower strength divided by the higher strength is 0.9 or
more, average the 2 QC cylinders.
If the lower strength divided by the higher strength is less than
0.9, break one additional cylinder and average the 2 higher
strength cylinders.
Compressive Strength
(1) If a sublot strength is less than 2500 psi, the department may direct the
contractor to core that sublot to determine its structural adequacy and whether
to direct removal. Cut and test cores according to AASHTO T 24 as and where
the engineer directs. Have an HTCP certified PCC technician I perform or
observe the coring.
(2) The sublot pavement is conforming if the compressive strengths of all cores
from the sublot are 2500 psi or greater or the engineer does not require coring.
(3) The sublot pavement is nonconforming if the compressive strengths of any
core from the sublot is less than 2500 psi. The department may direct removal
and replacement or otherwise determine the final disposition of nonconforming
material as specified in 106.5.
Compressive Strength
PWL Specification
Lower specification limit 3,700 psi
715.5.2 Pavements
(1) The department will adjust pay for each lot using equation QMP 3.01 as follows:
Percent within Limits (PWL)
Pay Adjustment (dollars per square yard)
95 to 100
(0.1 x PWL) - 9.5
85 to < 95
0
30 to < 85
(1.5/55 x PWL) - 127.5/55
< 30
-1.50
(2) The department will not pay incentive if the lot standard deviation is greater than 400
psi.
KEVIN
CHAPTER 9
Paste
(cement + water)
15 - 16%
Water
Mortar
(paste + fine aggregate)
25 - 35%
Fine aggregate
30 - 45%
Coarse aggregate
Concrete
(mortar + coarse aggregate)
Cementitious Materials
Portland Cement
Supplementary Cementitious Materials (SCM)
Fly Ash
Ground Granulated Blast Furnace Slag (slag)
SCM replacement (1:1)
Fly ash 30 percent
Slag 50 percent for slip form and 30 percent for
fixed form
Ternary 30 percent
Fly Ash
Byproduct of coal fired electric generating
plants
Better strength and reduced permeability
Section 501.2.6
Two Types
Class C
Class F
Slag
Slag Mixes
Slag Acceptance
Standard spec 501.2.7
(1)
For grade A-S, A-T, A-S2, B-S, and C-S concrete, provide
ground granulated blast furnace slag conforming to ASTM
C 989, grade 100 or 120.
Other Supplementary
Cementitious Materials
Silica Fume
Metakaolines
Future
Rice husk ash
Paper mill sludge ash
Water
Section 501.2.4
AASHTO T 26 as modified by Department if
water source in doubt
Required lead time for testing
Municipal water source is exempt from testing
Water/cementitious ratio key mix property
Water
Advantages of reducing water content
Water
General relationship of concrete compressive strength vs. watercement ratio. Adopted from ACI 211.1 and ACI 211.3
28 Day
Compressive
Strength, psi
6000
0.41
0.32
5000
0.48
0.40
4000
0.57
0.48
3000
0.68
0.59
2000
0.82
0.74
Aggregates
Section 501.2.5
Soundness, Wear and Freeze-Thaw
durability and deleterious materials testing
WI Approved Aggregate Sources
http://www.dot.wisconsin.gov/business/engr
serv/docs/ap2/2012aggrpt.pdf
Aggregate Type
Basalt
Dolomite
Granite/Gneiss
Limestone
Sandstone
Siliceous Gravel
Wisconsin is blessed (or cursed?) to have
many different aggregate types
2012 WisDOT/WCPA Concrete Pavement Inspection Workshop
Fine Aggregate
Natural or manufactured
Fine Aggregate
501.2.5.3 Fine Aggregates
(1) Fine aggregate consists of a combination of sand with fine gravel, crushed gravel, or crushed stone
consisting of hard, strong, durable particles.
501.2.5.3.1 Deleterious Substances
(1) Do not exceed the following percentages:
SUBSTANCE PERCENT BY WEIGHT
Material passing the No. 200 (75 m) sieve .........................................................................................3.5[1]
Coal.......................................................................................................................................................1.0
Clay lumps.............................................................................................................................................1.0
Shale .....................................................................................................................................................1.0
Other local deleterious substances like alkali, mica, coated grains, soft and flaky particles .................1.0
[1] Reduce to 2.3 percent if used in grade E concrete.
(2) The total percentage of coal, clay lumps, shale, and other deleterious substances shall not exceed 3.0
percent by weight. There is no requirement to wash fine aggregate for portland cement concrete if
produced otherwise to conform to all specified requirements. When used, the fine aggregate shall not
contain any of the following: frozen material, and foreign material like wood, hay, burlap, paper, or dirt.
Fine Aggregate
501.2.5.3.2 Organic Impurities
(1) Fine aggregate shall not contain harmful amounts of organic impurities.
The engineer will reject aggregates, subjected to the colorimetric test for
organic impurities, producing a darker than standard color, unless they
pass the mortar strength test.
501.2.5.3.3 Mortar Strength
(1) Fine aggregates, if tested for the effects of organic impurities on strength
of mortar, using type I cement, must produce a relative strength at 7 days,
calculated according to section 8 of AASHTO T 71, of not less than 95
percent.
Fine Aggregate
Coarse Aggregate
Coarse Aggregate
501.2.5.4.1 General
(1) Use clean, hard, durable gravel, crushed gravel, crushed stone
or crushed concrete free of an excess of thin or elongated pieces,
frozen lumps, vegetation, deleterious substances or adherent
coatings considered injurious. Do not use coarse aggregates
obtained from crushing concrete in concrete for bridges, culverts, or
retaining walls.
Coarse Aggregate
501.2.5.4.2 Deleterious Substances
(1) The amount of deleterious substances shall not exceed the following percentages:
DELETERIOUS SUBSTANCE PERCENT BY WEIGHT
Shale .......................................................................................................................................................1.0
Coal .........................................................................................................................................................1.0
Clay lumps................................................................................................................................................0.3
Soft fragments .........................................................................................................................................5.0
Any combination of above .......................................................................................................................5.0
Thin or elongated pieces based on a 3:1 ratio.......................................................................................15.0
Materials passing the No. 200 (75 m) sieve..........................................................................................1.5
Chert[1] for all grades of concrete other than concrete for prestressed concrete members ..................5.0[2]
Chert[1] for concrete for prestressed concrete members........................................................................2.0
[1] Material classified lithologically as chert and having a bulk specific gravity (saturated surface-dry basis) of less
than 2.45. Determine the percentage of chert by dividing the weight of chert in the sample retained on a 3/8-inch
(9.5 mm) sieve by the weight of the total sample.
[2] The engineer may accept aggregates exceeding this value if aggregates from the same deposit or from one of
similar geological origin demonstrated a satisfactory service record, or tests the engineer select indicate no inferior
behavior. If using 2 sizes of coarse aggregates, the engineer will determine the percentages of harmful substances
based on one of the following: a sample consisting of 50 percent of size No. 1, and 50 percent of size No. 2; or a
sample consisting of the actual percent of size No. 1 and No. 2 used in the work.
(3) The engineer will not require the contractor to wash coarse aggregate produced within specified gradations, free
of coatings considered injurious, and conforming to the above limits for harmful substances.
Coarse Aggregate
(1) The percent wear shall not exceed 50, the weighted soundness loss shall not
exceed 12 percent, and the weighted freeze-thaw average loss shall not exceed
18 percent.
(2) The department may prohibit using crushed stone from limestone/dolomite
deposits having thinly bedded strata, or strata of a shale nature; it may also
prohibit using aggregates from deposits or formations known to produce unsound
material.
(3) If all coarse aggregates used are produced from the same deposit or source,
ensure that testing for wear, sodium sulfate soundness, and soundness by
freezing and thawing uses a composite sample. This sample will contain equal
percentages of each component coarse aggregate used. If the component coarse
aggregates are produced from more than one deposit or source, ensure that
testing for wear, sodium sulfate soundness, and soundness by freezing and
thawing uses one sample from each deposit or source.
Coarse Aggregate
501.2.5.4.4 Size Requirements
(1) Use well graded course aggregate conforming to the following gradation requirements:
PERCENT PASSING BY WEIGHT
SIEVE SIZE
SIZE NO. 1
SIZE NO. 2
AASHTO No. 67[1]
AASHTO No. 4[1]
2 inch (50 mm)
100
1 1/2 inch (37.5 mm)
90-100
1 inch (25.0 mm)
100
20-55
3/4 inch (19.0 mm)
90-100
0-15
3/8 inch (9.5 mm)
20-55
0-5
No. 4 (4.75 mm)
0-10
No. 8 (2.36 mm)
0-5
[1] Size No. according to AASHTO M 43.
(2) Furnish coarse aggregates in the separate sizes indicated, and store each size separately to prevent mixture until
proportioned into each batch. The engineer will allow the contractor to combine 2 aggregate fractions to produce a gradation
within the limits specified for size No. 1 or size No. 2, provided they are proportioned separately by weight into the batch in
proportions the engineer approves.
(3) Except as provided below, furnish coarse aggregate conforming to size No. 1 and size No. 2, combined in the proportions
specified for the pertinent grade and class of concrete under 501.3.2.2.
(4) Provide coarse aggregate consisting entirely of size No. 1 as follows:
1. If the engineer approves, for grade A, A2, A3, A-FA, A-S, A-S2, A-T, A-IS, or A-IP concrete.
2. Except for concrete pavement repair and if substituting grade C, C-FA, C-S, C-IS, or C-IP for grade A air
entrained high early strength concrete as specified in 501.3.1.1, for grade C, C-FA, C-S, C-IS, or C-IP concrete.
3. If the engineer approves, for grade D concrete.
4. Except for concrete pavement repair, for grade E concrete.
5. For concrete in prestressed concrete members.
2012 WisDOT/WCPA Concrete Pavement Inspection Workshop
The percent passing the No. 4 sieve is less than or equal to 42,
except if the coarse aggregate is completely composed of crushed
stone and/or recycled concrete, up to 47 percent may pass the No.
4 sieve.
The percent passing the No. 200 sieve is less than or equal to 2.3
percent.
Combined Gradation
Chemical Admixtures
Section 501.2.2 and 501.2.5
Admixture Types typically used for paving
Air-entraining admixtures
Water-reducing admixtures
Retarding admixtures
Accelerating admixtures
Coloring admixtures
Water Reducers
Admixtures
Department approved list of admixtures is
at
http://www.dot.wisconsin.gov/business/en
grserv/approvedprod.htm