INDUSTRIAL TRAINING REPORT

Glasfil
Polymer Sdn
Bhd. OF
BACHELOR
ENGINEERING
(MECHANICAL)
MOHAMAD FIRZAN B. AHMAD HARAZI
50218114075
UNIVERSITY SUPERVISOR: PROF.IR.DR. RAJA AZIZ
RAJA MAAROF
COMPANY SUPERVISOR: MS. WHANI A/P
MUNIANDY

UNIVERSITI KUALA LUMPUR

MALAYSIA FRANCE INSTITUTE

INTRA OBJECTIVE
To expose the students to the real industrial working
experience
To apply engineering knowledge learned in
classroom to real industrial situation.
To expose students to professional engineering
practices in the industries
To develop awareness about general workplace
behaviours and build interpersonal skills

COMPANYS PROFILE
Formed in 1992 with the
aim to provide plastic
products to their
customers with best
quality and at finest
state of the art
engineering products.

Specialize in Plastic
Injection Molding industry
for both domestic and
international market

GLASFIL
POLYMER
SDN BHD
Offers a whole range of

Achieved ISO 9001:2008

status in year 2005 for
the quality enhancement.

plastic products right

from the designing stage
until the injection
molding manufacturing
process.

ORGANIZATION CHARTS
Managing
Director :
Mr Chee Ying
Luen
Assistant
Managing
Director:
Ms
Samantha

Sales &
Marketing
Department:
Ms Azwim
Azita

Production
Supervisor:
Mr Chee Ying
Chong, Mr Chee
Ying Low

Production
Production
Inspector:
Inspector:
Min
Min Thant
Thant
Zin
Zin

R&D
Departmen
t:
Mr
Ridhwan

QA/ QC
Departmen
t: Ms
Whani A/P
Muniandy

QA Inspector:
Ms
Dhanaletchum
i

Prodution
Prodution
Inspector:
Inspector:
Tang
Tang Khye
Khye
Ing
Ing

Account
Departmen
t:
Ms Wong

Trainees:
1.Firzan
2.Shahrul
3.Ikhwan

Admin &
Purchase
Departmen
t:
Ms Punitha

Store/
Material
Departmen
t: Mr
Ganisan

COMPANY VISION
VISION

to be a the best supplier in plastic

injection molding
products and
distribution of accessories products

MISSION

To satisfy various customers with

best quality, finest state of the art
engineering products

LIST OF PRODUCTS

EDUCATIONAL AID

CONSTRUCTION SAFETY
FEATURES

WATER METER
HOUSING

CONTACT LENS
CASE

Continue.

Products from Sub-Company called

King Water (KW) Industries Sdn. Bhd.

BATHROOM
ACCESSORIES

Machines in Company
1. Injection mold machine(Welltec,Kawaguchi,Shini,Victor and
Haitian brands)
-Their capacity various from 100,110,130,140,160 and 260
cm3/shot.
2. Material mixer machine(SML brands)
3. Material crusher machine(Shihlin brands)
There are 20 machines in total which consists of 13 injection
mold machines, 3 material mixer machines ,3 material crusher
machines and drill machines.

Injection mold
machine

Material mixer
machine

Material crusher
machine

Mold Used
1. There is about 350 molds in this company.
2. There are two types of molds used in this
company which are the mold for gas assisted
injection machine and mold for normal injection
machine.

Materials Used
Belows are the common materials used for injection mold
machines in this company.
1. Acrylonitrile butadiene styrene (ABS)
2. Polyamide or called nylon
3. Polybutylene terephthalate (PBT)
4. Polyxymethylene (POM) or called acetal
5. Polypropylene (PP)
Yutaka

Sangyo Industriees (M) Sdn. Bhd. is one of the local

company that provides material for this company.

Other

than local companies, all these materials are also

imported from various countries which are;
Taiwan
Switzerland
Korea
United State of America (USA)

PRODUCTION PROCESS FLOW

Color
Pigme
nt
Mixer
Materi
al

Crusher

Dehumidifi
er/dryer

Rejected
Product

Injection
Mold
Machine

Product in
Good
Specificati
ons
Assembly,
Packaging &
Delivery

Customers
Glasfil

Polymer Sdn. Bhd.s

customers includes;

1. Malaysia George Kent, Artwright, AOBA

2. Japan Arao Co Ltd

3. Sri Lanka - DB Venture (PVT) Ltd

4. Vietnam Thanh Long

5. Australia Channel Corp

6. Mesir Mr Company

POSITION IN
COMPANY

Daily Tasks
Checking

incoming and outgoing for

production.
Dimension inspection of mold test
and new production.
Productivity Index Operation.
Functional test (water test, pressure
test and fitting test).
Machine Utilization Rate.

Gantt Chart
NO

TASK

Checking incoming and outgoing for production.

Mold testing report and part sample inspection for new

production.

New production visual checking and standard operating

procedure (SOP) making for new part production.

Parts dimension inspection and functional test.

*Functional test may be water test, pressure test or fitting test
depending on parts' functionality.

Parts delivery inspection (buy off),

W1

W2

W3

W4

W5

W6

Checking Incoming and Outgoing For Production

Need to check 2 times (9 am and 5 pm) at
machine.
If PASS, continue to packing or secondary
process(etc; removing flashing) .
If REJECT , return to QC.
Write outgoing report and pass to Ms Sam

Required Condition by
Customer

Jobsheet

Machine production
count sheet to be filled
by operaters.

This company uses acceptance sample plan for maintaining their

products quality which is called Military Standard( MIL STD
105E).

MIL STD 105E STANDARD

General

Inspection
Levels: II
Acceptable Quality
Levels: 1.5

Dimension Inspection of Mold Test

and New Production
Check the dimension of the sample by using the vernier
caliper or video measurement.
PASS the sample if the measurement is within the
tolerance or range.
If the sample is OUT of tolerance, refer to the sample
approved by the customer. If it is same with approved
sample, then PASS.

Dimension sheet

Productivity Index Operation

Example:
Cutting
Packing
Drilling
Printing
QC will give report for secondary process, make a grade
based on target.

 Example:
Part No: GK 007
Process : Drill
Target: 1 hour = 200 pcs
Date

Operator

Employee No

21/7/16

Tak

21/7/16

Rani

Time

Quantity

Start

End

49

7.00

8.00

230

10

2.00

3.00

150

Marks,% = (230 x 100) / 200 =

115 % (A)

Functional Test: Water Test

Water test is carried out to check the leakage of the
sample.
Water test is carried out by Steven.
Write the water test report and file it.
Part is
connect
ed here
for
water
leaking
test

Water Leaking
No Water Leaking
PASS

REJECT

Machine Utilization
Machine Utilization
for 2016
Percentag
e,%

Machine utilization
determination is crucial in
order to ;
1. Evaluate the requirement
of any new machine for
huge demand.
2. Evaluate the performance
of company from time to
time.
3. Thus, a company able to
identify the important
thing to improve.

To calculate the machine utilization, we

need to refer to job sheet. The job sheet
will show the time taken needed by the
machine to complete producing the parts.
Then keep in excel.
The basic formula for calculating
the machine utilization is :

A = B/C

A
B

= machine utilization, %

= time taken for machine

to complete
producing
the parts
C = the overall time
running machine(day
running*24 hour *13
machines)

Jobsheet

PROJECT
1.

Improving operation of creating

report for Quality Assurance (QA)
department.
2. Getting Product Certification from
SIRIM.

Improvation Task to
Company
Calculation

and fill in data automation was created

using Excel for various companys tasks which
includes;
1. Outgoing Inspection Report(Production Visual
Inspection) : Sample sizes calculation and products
name determination based on quantity and lot
number of production in Outgoing Inspection report.
2. Dimension Inspection Report: Automated generation
of tolerances and automated differentiate out of
tolerance or in tolerance result with difference colour.
3. Machine Utilization Report: Machine working time and
productivity calculation in Machine Utilization report.
4. Production Operation Index Report: Grading
calculation in Productivity Operation Index report

Excel Coding Used

If

Else statement coding.

Match-Index coding.
Conditional formatting.
Calculation function.
Count If coding
Macro recording function.

=INDEX($A$1:$E$11,
MATCH($H$2,$B$1,$B$11,0),
MATCH($H$3,$A1$E$1,0))

=(C4-A4)-H4+J4
=COUNTIF(C$4:C$98,A)

Product Certification from

SIRIM
1.

2.

This company has its own water

tap products such as bathroom
shower rose, sink water tap and
bathroom rinser.
Therefore, through Product
Certification from SIRIM, they able
to promote their products globally
and compete with other certified
products

Gantt Chart
NO

TASK

W6

Asking for quotation.

Registering for Product Certification request

Preparing all documents required for Product Certification

such as production
process report, testing report,
Equipments calibration report.

Making appointment with SIRIMs officer, Puan.

Kamaliah.
Getting the standard related to water tap product which is
BS EN 200:2008.

Having discussion with Puan Kamaliah at SIRIM .

Making report about

Certification.

progression of getting Product

W7

W8

W9

W11

Conclusions
As

conclusion, we learnt a lot about Quality Inspection in

injection molding industries which involve a lot on parts made
of plastic.
We were exposed to a lot of software involves in this industries
which are Solidwork, Moldex, and Microsoft Office Excel.
We able to practice our knowledge in coding through Excel.
We able to learn about professionalism and ethic in industry
such as coming on times and complete report for each task.
We also able to learn leadership quality and group work skills in
consideration on safety and healthy.
We learn how to prepare professional work records and reports.
We able to build our interpersonal skill.

Suggestion
The

company may allow students to work on

all department related to students
programme for example student work on both
Research and Development and Quality
Assurance department.

The

university needs to provide schedules for

the internship periods that relevant to period
for interns intake by company and the
schedules must be followed according to plan.

References
1.BSI

Group. (2009). BS EN
200:2008. Corrigendum: BSI.
2. Glasfil Polymer Sdn. Bhd. (2016,
August 28). Retrieved from
http://www.glasfil.com

THANK YOU