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DIFFUSION BONDING
DIFFUSION BONDING
It is an expensive process generally limited to
simple shapes such as tubes and plates.
The temperature of solid state processing is lower
than that of liquid state processing.
Ex: Titanium, Nickel, Copper and particularly
aluminium reinforced with boron fibers.
Advantages:
Ability to process a wide variety of metal matrices
Control of fiber orientation and volume fraction.
Disadvantages:
Long processing time
High processing temperatures and pressures (which
makes the process expensive)
Limitation on the complexity of shapes that can be
produced
POWDER METALLURGY
It is a manufacturing process in which components
are directly made by bringing a powder of starting
material into final desired shape by compressing the
powder in dies, can produce as well as high density
parts.
The Powder metallurgy is especially suited for the
production of discontinuous fiber, whiskers or
particulate reinforced metals
Elemental or alloy
metal powders
Additives
(lubricants or binders)
Blending
Die Compacting
Optional
Secondary
Manufacturing
Sintering
Optional Secondary
Finishing
VERTICAL ATOMIZATION
ADVANTAGES
Extremely good surface finish at very low additional cost
after sizing and coining.
Cleaner ,Quieter operations and longer life of the
components.
Lack of voids, gas pockets, porosity, blowholes &
various inclusions common in casting.
Control of grain size, relatively much uniform structure.
Improved physical and structural properties.
Ability to offer complex shape.
Elimination of numerous machining operations.
Possibility of producing new materials by mixing.
different materials and obtain improved properties.
LIMITATIONS
Aerospace application
Recreational equipment
Hand tools
Hardware items
Business machines
Industrial motors
Hydraulics
Home appliances
Aerospace applications
Advanced composites
Electronic components
Magnetic materials
Metalworking tools
A variety of biomedical and dental applications
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