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Interfacing Methods and

Circuits
Chapter 11

Introduction

A sensor/actuator can rarely operate on its own.


Exceptions exist (bimetal sensors)
Often a circuit of some sort is involved.

can be as simple as adding a power source or a


transformer
can involve amplification, impedance matching, signal
conditioning and other such functions.
often, a digital output is required or desirable so that
an A/D may be needed

The same considerations apply to actuators

Introduction

The considerations of interfacing should be part of the


process of selecting a device for a particular application
since this can simplify the process considerably.
Example: if a digital device exists it would be wasteful to
select an equivalent analog device and add the required
circuitry to convert its output to a digital format.
The likely outcome is a more cumbersome, expensive
system which may take more time to produce.
Alternative sensing strategies and alternative sensors
should always be considered before settling on a
particular solution

Introduction

Many types of sensors and actuators based on very


different principles
There are commonalities between them in terms of
interfacing requirements
Most sensors outputs are electric (voltage, current,
resistance)
These can be measured directly after proper signal
conditioning and, perhaps, amplification.
If the output is a capacitance or an inductance require additional circuitry such as oscillators

Introduction

There is a large range of signal levels in sensors.


A thermocouples output is of the order of
microvolts
An LVDT may easily produce 5V AC.
A piezoelectric actuator may require a few
hundred volts to operate (very little current)
A solenoid valve operates at perhaps 12-24V
with currents that may exceed a few amperes.
How does one measure these signals?

Introduction

The circuitry required to drive and to interface them


to, say a microprocessor are vastly different
Require special attention on the part of the
engineer.
Must consider such issues as response (electrical
and mechanical), spans and power dissipation as
well as power quality and availability.
Example: Systems connected to the grid and
cordless systems have different requirements and
considerations in terms of operation and safety.

Purpose

Discuss general issues associated with


interfacing
Outline general interfacing circuits the engineer
is likely to be exposed to.
No general discussion however can prepare one
for all eventualities
It should be recognized that there are both
exceptions to the rules and extensions to the
methods discussed here.

Purpose

Example: an A/D is a simple if not inexpensive method of


digitizing a signal for the purpose of interfacing
This approach however may not be necessary and too
expensive in some cases.
Suppose the hall element senses the teeth on a gear.
The signal from the hall element is an ac voltage - only the
peaks are necessary to sense the teeth.
In this case a simple peak detector may be adequate.
An A/D converted will not provide any additional benefit and is a
much more complex and expensive solution.
On the other hand, if a microprocessor is used and an A/D is
available it may be acceptable to use it for this purpose

Content

Operational amplifiers and power


amplifiers
A/D and D/A conversion circuits
Bridge circuits
Data transmission
Excitation circuits
Noise and interference

Amplifiers

An amplifier is a device that amplifies a signal


almost always a voltage
The low voltage output of a sensor, say of a
thermocouple, may be amplified to a level
required by a controller or a display.
Amplification may be quite large sometimes of
the order of 106 or it may be quite small or even
smaller than one, depending on the need of the
sensor.

Amplifiers

Amplifiers can also be used for impedance matching


purposes even when no amplification is needed
May be used for the sole purpose of signal conditioning,
signal translation or for isolation
Power amplifiers, which usually connect to actuators,
serve similar purposes beyond providing the power
necessary to drive the actuator.
Amplifiers can be very simple a transistor with its
associated biasing network or may involve many
amplification stages of varying complexity.
Amplifiers are sometimes incorporated in the sensor

Amplifiers

We will use the operational amplifier as the basic


building block for amplification.
Operational amplifiers are basic devices and may be
viewed as components.
An engineer, especially when interfacing sensor is not
likely to dwell into the design of electronic circuits below
the level of operational amplifiers.
Although there are instances where this may be done to
great advantage, op-amps are almost always a better,
less expensive and higher performance choice.
Same idea for power amplifiers

Operational Amplifiers

Operational amplifier is a fairly complex electronic


circuit but:
It is based on the idea of the differential voltage
amplifier shown in Figure 11.1.
Based on simple transistors,
The output is a function of the difference between
the two inputs.
Assuming the output to be zero when both inputs
are at zero potential, the operation is as follows:

Differential amplifier

Operational amplifier

When the voltage on the base of Q1 increases,


its bias increases while that on Q2 decreases
because of the common emitter resistance.
Q1 conducts more than Q2 and the output is
positive with respect to ground.
If the sequence is inverted, the opposite occurs.
If, both inputs increase or decrease equally,
there will be no change in output.

Operational amplifier

An operational amplifier is much more complex


than this but operates on the same principle.
It contains additional circuitry (such as
temperature and drift compensation, output
amplifiers, etc.)
These are of no interest to us other than the fact
that they affect the specifications of the op-amp.
There are also various modifications to op-amps
that allow them to operate under certain conditions
or to perform specific functions.

Operational amplifier

Some are low noise devices


Others can operate from a single polarity source.
If the input transistors are replaced with FETs, the
input impedance increases considerably requiring
even lower input currents from sensors
These are important but are variations of the basic
circuit.
We will consider it as a simple block shown in
Figure 11.2 and discuss its general properties
based on this diagram

The operational amplifier

Op-Amps - properties

Differential voltage gain: the amplification of


the op-amp of the difference between the two
inputs:
Also called the open loop gain
in a good amplifier it should be as high as
possible.
Gains of 106 or higher are common.
An ideal amplifier is said to have infinite gain.

Op-Amps - properties

Common-mode voltage gain.


By virtue of the differential nature of the
amplifier, this gain should be zero.
Practical amplifiers may have a small common
mode gain because of the mismatch between
the two channels but this should be small.
Common mode voltage gain is indicated as Acm.

The concept is shown in Figure 11.3.

Common mode signal an output

Op-amps - properties

More common to specify the term Common


Mode Rejection Ratio (CMRR)
CMRR is the ratio between Ad and Acm:
A
CMRR

cm

Inanidealamplifierthisisinfinite.
AgoodamplifierwillhaveaCMRRthatisvery
high

Op-amps - properties

Bandwidth: the range of frequencies that can


be amplified.
Usually the amplifier operates down to dc and
has a flat response up to a maximum frequency
at which output power is down by 3dB.
An ideal amplifier will have an infinite bandwidth.
The open gain bandwidth of a practical amplifier
is fairly low
A more important quantity is the bandwidth at
the actual gain.

Op-amps - properties

This may be seen in Figure 11.4


The lower the gain, the higher the bandwidth.
Data sheets therefore cite what is called the
gain-bandwidth product.
This indicates the frequency at which the gain
drops to one and is also called the unity gain
frequency.
In Figure 11.4:

BW (open loop) is 2.5 kHz


Unity Gain Frequency is 5 MHz

Bandwidth of op-amp

Op-amps - properties

Slew Rate: the rate of change of the output in


response to a change in input, given in V/s.
If a signal at the input changes faster than the
slew rate, the output will lag behind it and a
distorted signal will be obtained.
This limits the usable frequency range of the
amplifier.
For example, an ideal square wave will have a
rising and dropping slope at the output defined by
the slew rate.

Op-amps - properties

Input impedance: the impedance seen by the


sensor when connected to the op-amp.
Typically this impedance is high (ideally infinite)
It varies with frequency.
Typical impedances for conventional amplifiers is at
least 1 M but it can be of the order of hundreds of
M for FET input amplifiers.
This impedance defines the current needed to drive
the amplifier and hence the load it represents to the
sensor.

Op-amps - properties

Output impedance: the impedance seen by the


load.
Ideally this should be zero since then the output
voltage of the amplifier does not vary with the load
In practice it is finite and depends on gain.
Usually, output impedance is given for open loop
whereas at lower gains the impedance is lower.
A good amplifier will have an output resistance
lower than 1.

Op-amps - properties

Temperature and noise refer to variations of


output with temperature and noise
characteristics of the device respectively.
These are provided by the data sheet for the opamp and are usually very small.
For low signals, noise can be important while
temperature drift, if unacceptable must be
compensated for through external circuits.

Op-amps - properties

Power requirements. The classical op-amp is


built so that its output can swing between Vcc
Dual supply operation is common in op-amps
The limits can be as low as 3V (or lower) and
as high as 35V (sometimes higher).
Many op-amps are designed for single supply
operation of less than 3V and some can be used
in single supply or dual supply modes.

Op-amps - properties

Current through the amplifier is an important consideration,


especially the quiescent current (no load)
Gives a good indication of power needed to drive it.
Particularly important in battery operated devices. The
current under load will depend on the application but it is
usually fairly small a few mA.
In selection of a power supply for op-amps, care should be
taken with the noise that the power supply can inject into the
amplifier.
The effect of the power supply on the amplifier is specified
through the power supply rejection ratio (PSRR) of the
specific amplifier.

Op-amps - data sheets

The 741 op-amp is an older, general


purpose amplifier.
It is a fairly low performance device but is
characteristic of the low-end amplifiers.
Very common and quite suitable for many
applications. LM741.PDF

Op-amps - data sheets

The TLC27L2C is a dual, low power opamp, suited for battery operated devices
Part of a series of amplifiers using FETs
as input transistors TLC27L2C

Inverting and noninverting


amplifiers

Performance of the amplifier depends on how it is used


and, in particular on the gain of the amplifier.
In practical circuits, the open loop gain is not useful and
a specific gain must be established.
For example, we might have a 50mV output (maximum)
from a sensor and require this output to be amplified,
say by 100 to obtain 5V (maximum) for connection to
an A/D.
This can be done with one of the two basic circuits
shown in Figure 11.5, establish a means of negative
feedback to reduce the gain

Inverting op-amp

Non-inverting op-amp

Inverting op-amp

The output is inverted with respect to the input


(180 out of phase).
The feedback resistor, Rf, feeds back some of
this output to the input, effectively reducing the
gain.
The gain of the amplifier is now given as:

Inthecaseshownherethisisexactly10

Inverting op-amp

The input impedance of the amplifier is given as


R

Hereitisequalto1k.
Ifahigherresistanceisneeded,largerresistancesmightbe
needed
Or,perhaps,adifferentamplifierwillbeneeded
(noninvertingamplifier)

Inverting op-amp

The output impedance of the amplifier is given as


R
R

Openloopoutputimpedance

OL

AOListheopenloopgainaslistedonthedatasheet
Openloopgainistheopenloopgainatthefrequencyat
whichthedeviceisoperated

Inverting op-amp

Example, for the LM741 amplifier, the open loop


output impedance is 75 and the open loop gain at
1 kHz is 1000. This gives an output impedance of:
1000
R

10000

75

1000

Thebandwidthisalsoinfluencedbythefeedback:
unitygainfrequency
BW

Non-inverting amplifier

The non-inverting amplifier gain is:


R
A

Forthecircuitshown,thisis11
Thegainisslightlylargerthanforthenoninverting
amplifierforthesamevaluesofR.
Themaindifferencehoweverisininputimpedance.

Non-inverting amplifier

Input impedance is:


R
R

op

ol

Ropistheinputimpedanceoftheopampasgiveninthe
specsheet
Aolistheopenloopgainoftheamplifier.

Assuminganopenloopimpedanceof1M(modest
value)andanopenloopgainof106,wegetaninput
impedanceof1011.(almostideal)

Non-inverting amplifier

The output impedance and bandwidth are the


same as for the inverting amplifier.
The main reason to use a noninverting amplifier
is that its input impedance is very large making it
almost ideal for many sensors.
There are other properties that need to be
considered for proper design such as output
current and load resistance but these will be
omitted here for the sake of brevity.

The voltage follower

The feedback resistor in the noninverting


amplifier is set to zero
The circuit in Figure 11.6 is obtained.
The gain is one.
This circuit does not amplify.
Why use it?

The voltage follower

Voltage follower
The input impedance now is very large and equal to:
R

op

ol

Theoutputimpedanceisverysmallandequalto:
Openloopoutputimpedance
R

OL

Voltage follower

The value of the voltage follower is to


serve in impedance matching.
One can use this circuit to connect, say, a
capacitive sensor or, an electret
microphone.
If amplification is necessary, the voltage
follower may be followed by an inverting or
noninverting amplifier

Instrumentation amplifier

The instrumentation amplifier is a modified opamp


Its gain is finite and both inputs are available to
signals.
These amplifiers are available as single devices
To understand how they operate, one should view
them as being made of three op-amps (it is
possible to make them with two op-amps or even
with a single op-amp), as shown in Figure 11.7.

Instrumentation amplifier

Instrumentation amplifier

The gain of an amplifier of this type is:

2
A

Inacommercialinstrumentationamplifierall
resistancesareinternalandproduceagainusually
around100.
Raisexternalandcanbesetbytheusertoobtainthe
gainrequired.

Instrumentation amplifier

The output of the instrumentation amplifier is

Themainuseofthisamplifieristoobtainanoutput
proportionaltodifferencebetweeninputs.
Importantindifferentialsensors,especiallywhen
onesensorisusedtosensethestimulusandan
identicalsensorisusedforreference(suchaswhen
temperaturecompensationisneeded)

Instrumentation amplifier

Each of the inputs has the high impedance of the


amplifier used
The output impedance is low (inverting amp.)
The main problem in a circuit of this type is that
the CMRR depends on the matching of the
resistances (R, R2 and R3) in each section of the
circuit.
These are internal and are adjusted during
production to obtain the required CMRR.

Charge amplifier

The so-called charge amplifier is shown in Figure 11.8.


Charge cannot be amplified but the output voltage can
be made proportional to charge as follows:
The output of the inverting amplifier is:

C0isthecapacitanceconnectedacrosstheinvertinginput.

Charge amplifier

Assuming that a change in charge occurs on the


capacitor, equal to Q = C0V, the output voltage may be
written as

Ineffectthechargegeneratedattheinputisamplified

Charge amplifier

If C is small, a small change in charge at the input can


generate a large voltage swing in the output.
The main method of connecting capacitive sensors such
as pyroelectric sensors whose output is low
(piezoelectric sensors, on the other hand produce a
higher voltage).
It is necessary for the input impedance to be very high
and care must be taken in connections (such as the use
of very good capacitors).
Commercial charge amplifiers use FET transistors to
ensure the necessary high input impedance.

Charge amplifier

Current amplifier

Another example of the use of an amplifier


to a specific end is the current amplifier

Current amplifier

The input voltage is Vi=ir.


Just like the inverting amplifier, the output now is

Usefulwithverylowimpedancesensors.
Maybeusedwiththermocoupleswhoseimpedance
canbetriviallylow.
Theymaybeconnecteddirectly(rthenrepresents
theresistanceofthethermocouple).
Theoutputisadirectfunctionofthecurrentthe
thermocoupleproduceswhichcanbefairlylarge

The comparator

An op-amp operated in open loop mode


Because its gain is so high, a very small signal at
the input will saturate the output.
For practically any input, the output will be either
+Vcc or Vcc. Consider Figure 11.10.
The negative input is set at a voltage V and V+=0.
Therefore the output is AolV=Vcc.
Suppose we increase V+. Output is (V+V)Aol. As
long as V+<V-, the output remains Vcc. If V+>V, the
output changes to + Vcc.

The comparator

The comparator

The function of this device is to compare


the two inputs and to indicate which one is
higher.
The comparator is useful beyond simple
comparison.
It will be used extensively in A/D and D/A
conversion of signals and in many other
aspects of sensing and actuation

Power amplifiers

A power amplifier is a device or circuit whose power


output is the input power multiplied by a power gain:

Thatis,theamplifieriscapableofboostingthe
powerlevelofasignaltomatchtheneedsofan
actuator.

Power amplifiers

The obvious use of power amplifiers is in driving


actuators, (speakers, voice coil actuators and
solenoid actuators and motors).
The power amplifier is really either a voltage
amplifier or a current amplifier (also called
transconductance amplifier).
In a voltage amplifier, the input signal is a voltage.
This voltage is amplifier and in the final stage a
sufficiently high current provided so that the
required power is met.

Power amplifiers

In a current amplifier the opposite occurs.


Power amplifiers are divided into linear and PWM
(pulse width modulated) amplifiers.
In a linear amplifier, the output (voltage) is a linear
function of the input and can be anything between
Vcc.
In a PWM amplifier the output is either Vcc or zero
and the power delivered is set by the time the
output is on. The latter is controlled by the width of
the pulse that controls the output.

Linear power amplifiers

First step is to amplify the signal to the required


output.
Can be done using any amplifier
We shall assume an op-amp was used for this
purpose.
Then this voltage is applied to an output stage
It does not need to amplify but, rather, supplies
the necessary current.
A simple example is shown in Figure 11.11.

Linear power amplifier

Class A linear amplifier

This is the so called Class A power amplifier.


Set for a gain of 101 (noninverting amplifier).
The output then drives the transistor whose output
will swing, at most between 0 and V
Will supply a current which is V/RL
Class A designation indicates amplifiers for which the
output stage is always conducting as in the case
above. Also assumes output does not saturate.
The BJT can be replaced with a MOSFET for higher
currents.

Class A linear amplifier

This type of amplifier is sometimes used to drive


relatively small loads such as light indicators,
small dc motors and some solenoid valves.
In some cases the amplification is set high
enough to saturate the amplifier in which case
the amplifier operates as an on/off circuit rather
than a class A amplifier
Typically used to turn on/off relays, lights,
motors, etc.

Class B amplifier

A Class B or push-pull amplifier is shown in Figure


11.12.
It is usually a better choice.
It operates exactly as in the previous case except
that under no input, the output is zero and there is
no conduction in the transistors (or MOSFETs).
When the input is positive, the upper transistor
conducts supplying the load and when the input is
negative, the lower transistor supplies the load.

Class-B (push-pull) power


amplifier

Class B amplifier

The voltage in the load can swing between +Vcc and


Vcc
The current is again defined by the load.
The output stage is made of a pair of power transistors,
one PNP and one NPN (or of a P and an N type
MOSFET).
There are many variations of the basic amplifiers.
For example, feedback may be added and it is common
to protect the output stage from short circuits as well as
from spikes due to inductive and capacitive loads.

Class B amplifier

In terms of performance, the obvious are the power output


and the type and level of input.
For example, an amplifier may be specified as supplying
100W for a 1V input.
Next is the distortion level.
Distortions are specified as a percentage of output.
The most common specification is the THD (total harmonic
distortions) as % of output.
A good amplifier will have less than, say, 0.1% THD.
Other specifications are temperature rise and output
impedance of the amplifier (must match load).

Class B amplifier

Power amplifiers of various power level exist either


as integrated circuits or as discrete components
circuits.
Usually the discrete circuits can supply higher
powers.
An example of an integrated amplifier is the
TDA2040 which can supply 20W and is designed
for use as an audio amplifier.
Nevertheless it can drive other loads such as light
bulbs, small motors, etc.

PWM amplifiers

The PWM approach is shown schematically in


Figure 11.13.
The power transistors are driven on and off so
that the voltage on the load can only be zero or
Vcc.
The time the power is on is controlled by the
timing circuit.
This defines the average power at the load.

The PWM principle

PWM amplifiers

The pulse width modulator is an oscillator which


generates a square wave whose duty cycle can
be controlled based on the required power.
For example, in Figure 11.14, the timing circuit
defines for how long the input signal is connected
to the transistor, hence for how long it conducts.
The power in the load is a function of this timing.
This circuit is not particularly useful but others
are.

PWM driving of a load

PWM driving

Figure 11.15 shows an example often used to


control speed and direction of small dc motors.
It is called an H-bridge for obvious reasons.
A pulse of constant amplitude but varying duty cycle
connected to point A, will drive MOSFETs 1 and 4,
turning the motor into one direction.
The duty cycle defines the average current in the
motor and hence its speed.
Connecting to point B, turns on MOSFETs 2 and 3
reversing the process.

H-Bridge driven from a PWM


source

H-bridge PWM driver

Some precautions must be taken to ensure that


only opposite transistors conduct
This is one of the most common circuits used for
bidirectional control of motors and other
actuators.
The controllers for these devices can be a small
microprocessor
Integrated PWM circuits and controllers are
available commercially

A/D and D/A converters

These are the means by which a signal can be


converted from analog to digital or from digital to analog
as necessary.
The idea is obvious but implementation can be complex.
There are certain types of D/A and A/D that are trivially
simple.
We will start with these and only then discuss some of
the more complex schemes.
In certain cases one of these simple methods is
sufficient.

A/D and D/A converters

Analog to digital and, to a lesser extent, digital to analog


conversion are common in sensing systems since most
sensors and actuators are analog devices and most
controllers are digital.
Most A/Ds required voltages much above the output of
some sensors.
Often the output from the sensor must be amplified first
and only then converted.
This leads to errors and noise and has resulted in the
development of direct digitization methods based on
oscillators (to be discussed below).

Threshold digitization

In some cases, an analog signal represents simple


data such as the presence of something.
For example, in chapter 5 we discussed the
detection of teeth on a gear using a hall element.
The signal obtained is quite small and looks more
or less sinusoidal with the peaks representing the
presence of the teeth.
In such a case it is sufficient to use a threshold
amplifier which will then produce a digital output.
An example is shown in Figure 11.16a.

Threshold digitization

Threshold digitization

The output from the the hall element varies from


100mV to 150mV. This signal can be fed into a
comparator as shown in Figure 11.17
The negative input is set by the resistors to 0.13V.
Normally the output is zero until the voltage on the
positive input rises above the threshold.
When the input dips below 0.13V the output goes
back to zero.
The output in Figure 11.16b is obtained and now,
each pulse represents a tooth on the gear.

Comparator threshold
digitization

Threshold digitization

Counting the teeth in a given time can give the


speed of rotation of the gear or other data.
A missing tooth, the corresponding pulse will be
represented by a missing pulse
This method is very effective when voltages at the
input change across the comparison point
At the comparison point itself, the output of the
comparator is not properly defined and the output
can change states back and forth creating pulses
which are spurious.

Threshold digitization

To avoid this a hysteresis is added to the


comparator so that the transition from low to high
occurs say, at V0 and the transition from high to low
occurs at V0-V.
Hysteresis can be added to comparators through
external components.
Another approach is to use of a Schmitt trigger.
The Schmitt trigger is essentially a digital
comparator with a built in hysteresis as described
above whose transition is around Vcc/2.

Threshold digitization

Threshold digitization is a very simple method of


digitization and is sufficient for many applications.
It is commonly used for the purpose above but also
in flow meters in which a rotating paddle operates a
hall element or another magnetic sensor
It is also useful for optical sensors which use the
idea of interruption of the beam.
It is not however suitable for measuring the level of
a signal such as voltage from a thermocouple.

Direct voltage to frequency


conversion

In many sensors, the output is too small to use


the method above or to be sent over normal lines
for any distance.
In such cases a voltage to frequency conversion
can be performed at the location of the sensor
and the digital signal then transferred over the
line to the controller.
The output now is not voltage but rather a
frequency which is directly proportional to voltage
(or current).

Direct voltage to frequency


conversion

These voltage-to-frequency converters or voltage


controlled oscillators are relatively simple and accurate
circuits and have been used for other purposes.
Their main advantage over the threshold method above
is that lower levels of signals may be involved and the
problems with noisy transitions around the comparison
voltage are eliminated.
A circuit of this type is shown in Figure 11.18, as used
with a light sensor.
The circuit is an op-amp integrator.

Direct voltage to frequency


conversion

Direct voltage to frequency


conversion

The voltage across the capacitor is the integral of the current


in the noninverting leg of the amplifier.
This current is proportional to the voltage across R 2.
As the voltage on the capacitor rises, a threshold circuit
checks this voltage
When the threshold has been reached, an electronic switch
shorts the capacitor and discharges it.
The switch then opens and allows the capacitor to recharge.
The voltage on the capacitor is a triangular shape whose
width (i.e. the integration time) depends on the voltage at the
noninverting input.

Direct voltage to frequency


conversion

If no light is present on the sensor, it has a dark resistance and


the voltage at the noninverting input will have a certain value.
The output of the amplifier changes at a frequency f 1.
If now light falls on the sensor, its resistance goes down and the
total resistance at the noninverting input falls.
This reduces the input voltage and hence the integration time
until the capacitor reaches the threshold increases.
The result is that the amplifier changes state slower and the
output is a lower frequency f2.
Since small changes in frequency can be easily detected, this is
a very sensitive method of digitization for small signal sensors.

Voltage to frequency conversion

Other V/F converters require a much higher


voltage and they are more suitable for A/D
conversion after amplification of the lower signals
or for sensors whose output is high to begin with.
There are two basic methods.
One type is essentially a free running oscillator
whose frequency can be controlled by the input
voltage.
The second is a modification of Figure 11.18 and
is called a charge-balance V/F converter.

Voltage to frequency conversion

A simple V/F method is shown in Figure 11.19.


It consists of a square wave oscillator (called a multivibrator)
and a control circuit.
The multivibrator operates by charging and discharging a
capacitor.
The on/off times of the waveform (hence frequency) are
controlled by charging/discharging times of the capacitor.
To control frequency voltage to be converted is amplified and
fed as currents to the bases of the two transistors.
The larger the base current, the larger the collector current
and the faster the charge/discharge and hence the higher the
frequency of the multivibrator.

Simple voltage to frequency


conversion - multivibrator

V/F conversion

A different approach is shown in Figure 11.20.


The amplifier acts as an integrator and the FET across the
capacitor is the switch.
The capacitor charges at a rate proportional to the current
I=V0/R which is proportional to the voltage to be converted.
When the output has reached the threshold voltage of the
schmitt trigger it changes state, turning on and this turns
on the FET switch.
Discharging of the capacitor occurs and the output resets
to restart the process. Again, as before, only relatively
large level voltages can be converted.

Simple voltage to frequency


conversion - integrator

Dual slope A/D converter

The simpler (and slower) of the true A/D


converters
Based on the following principle: a
capacitor is charged from the voltage to be
converted through a resistor, for a fixed,
predetermined time T. The capacitor
reaches a voltage VT which is:
T
V

in

RC

Dual slope A/D converter

At time T, Vin is disconnected


A negative reference voltage of known magnitude
is connected to the capacitor through the same
resistor.
This discharges the capacitor down to zero in a
time T

ref

RC

Dual slope A/D converter

Since these are equal in magnitude we have:

T
V

in

ref

RC

Inaddition,afixedfrequencyclockisturnedonatthe
beginningofthedischargecycleandoffattheendofthe
dischargecycle.SinceTandTareknownandthecounter
knowsexactlyhowmanypulseshavebeencounted,this
countisthedigitalrepresentationoftheinputvoltage.
Aschematicdiagramofadualslopeconverterbasedonthese
principlesisshowninFigure11.21.

Dual slope A/D conversion

Dual slope A/D converter

The method is rather slow with approximately


1/2T conversions per second.
It is also limited in accuracy by the timing
measurements, accuracy of the analog devices
and, of course, by noise.
High frequency noise is reduced by the
integration process and low frequency noise is
proportional to T (the smaller T the less low
frequency noise).

Dual slope A/D converter

The dual slope A/D is the method of choice for many


sensing applications in spite of its rather slow response
because it is simple and readily built from standard
components.
For most sensors its performance and noise
characteristics is quite sufficient
Because of the integration involved, it tends to smooth
variations in the signal during the integration.
The method is also used in digital voltmeters and other
digital instruments.

Successive approximation
A/D

This is the method of choice in A/D converter


components and in many microprocessors.
It is available in many off the shelf components
with varying degrees of accuracy
Depending on the number of bits of resolution it
may resolve down to a few microvolt.
The basic structure is shown in Figure 11.22. It
consists of a precision comparator, a shift register
a digital to analog converter and a precision
reference voltage Vref.

Successive approximation A/D


conversion

Successive approximation A/D

The operation is as follows:


First, all registers are cleared, which forces the
comparator to HIGH.
This forces a 1 into the MSB of the register.
The D/A generates an analog voltage Va which
for MSB=1 is half the full scale input.
This is compared to Vin. If Vin is larger than Va,
the output stays high and the clock shifts this
into the next bit into the register.

Successive approximation A/D

The register now shows 1100000000.


If it is smaller than Vin, the output goes low and the register
shows 010000000.
Assuming that the input is still higher, the D/A generates a
voltage Va=(1/2+1/4)Vfs.
If this is higher than the input, the register will show
011000000 but if it is lower, it will show 11100000 and so on,
until, after n steps the final result will be obtained.
The data is read from the shift register and represents the
voltage digitally.
This digital value can now be shifted out and used by the
controller.

Successive approximation A/D

A/D of this type exists with resolution of up to 14 bits


with 8 and 10 bits being quite common.
An 8 bit A/D has a resolution of: Vin/28=0.004Vin.
For a 5V full scale, the resolution is 20 mV.
This may not be sufficient for low level signals in which
case a 10, 12 or 12 bit A/D may be used (a 14 bit A/D
has a resolution of 0.3mV).
There are also techniques of extending this resolution
but it is almost always necessary to amplify signals from
devices such as thermocouples if they must be digitized.

Successive approximation A/D

The advantage of the successive approximation A/D is


that the conversion is done in n steps (fixed)
It is much faster than other methods.
On the other hand the accuracy of the device depends
heavily on the comparator and the D/A converter.
Commercial devices are fairly expensive, especially if
more than 10 bits are needed.
This type of A/D has been incorporated directly into
microprocessors and can sometimes be used for sensing
as part of the overall circuitry.
Some microprocessors have multiple A/D channels.

Digital to Analog Conversion

Digital to analog conversion is less often used with


sensors but is sometimes used with actuators.
This occurs when a digital device, such as a
microprocessor must provide an analog output.
This should be avoided if possible by use of digital
actuators (such as brushless dc motors and
stepper motors) but there will be cases in which
D/A will be necessary.
It is often a part of A/D conversion

Digital to Analog Conversion

There are different ways of accomplishing D/A


conversion.
The most common method used in simple
converters is based on the ladder network shown
in Figure 11.23.
It consists of a voltage follower. Its input
impedance is high and the output of the follower
equals the voltage at its noninverting input.
The voltage is generated by the resistance
network.

Ladder network D/A conversion

Ladder network D/A conversion

The ladder network is chosen so that the


combination of series and parallel resistances
represent the digital input as a unique voltage
which is then passed to the output.
The switches are digitally controlled analog
switches (MOSFETs).
Depending on the digital input, various switches
will connect resistors in series or in parallel.

Ladder network D/A conversion

For example, suppose that the digital value 100


is to be converted.
The switches will be as in Figure 11.23.
The voltage at the amplifiers input is exactly 5V.
The ladder can be extended as necessary for
any number of bits.
The accuracy and usefulness of a D/A depends
on the quality and accuracy of the ladder
network and the reference voltage used.

Bridge circuits

Bridge circuits are some of the oldest circuits


used in sensors as well as other applications.
The bridge is known as the Wheatstone bridge
(variations of the bridge exist with different
names.)
The basic Wheatstone bridge is shown in Figure
11.24.
It consists of 4 impedances Zi=Ri+jXi.

The impedance bridge

The impedance bridge

The output voltage of the bridge is


Z
V

Thebridgeissaidtobebalancedif
Z

=
Z

Underthiscondition,theoutputvoltageiszero.

The impedance bridge

If, for example, Z1 represents the impedance of a


sensor, by proper choice of the other impedances
the output can be set to zero at a given value of Z 1.
Any change in Z1 will change the value of Vo
indicating the change in stimulus.
Of course, one can do much more than that and
bridges can be used for signal translation and for
temperature compensation among other things.
One important property of bridges is their sensitivity
to change in stimuli

The impedance bridge


The sensitivity of the output voltage to change in any of
the impedances can be calculated as:
d

=
d

=
d

i
2

Summingupgivesthebridgesensitivity
d

=
V

The impedance bridge

This relation reveals that if Z1=Z2 and Z3=Z4 the


bridge is balanced
If the change, is such that dZ1=dZ2 and dZ3=dZ4, the
change in output is zero.
This is the basic idea used in compensating a
sensor for temperature variation and any other
common mode effects.
For examples, suppose that a pressure sensor has
impedance Z1=100 and a sensitivity to
temperature dZ1= 0.5 /C.

The impedance bridge

We use two identical sensors as Z1 and as Z2


Sensor Z2 is not exposed to pressure (only exposed
to the same temperature as Z1).
Z3 and Z4 are equal and are made of the same
material these are simple resistors.
Under these conditions, there will be no output due to
temperature changes
The sensor is properly compensated for temperature
variations.
If however pressure changes, the output changes

The impedance bridge

If all impedances in the bridge are fixed and only


Z1 varies (this is the sensor), then dZ2=0, dZ3=0,
dZ4=0 and the bridge sensitivity becomes

=
V

Or:

=
V

, if
4

The impedance bridge

This bridge, especially with resistive branches is


the common method of sensing with:

strain gauges, piezoresistive sensors,


hall elements, thermistors
force sensors and many others.

Use of bridges allows a convenient reference


voltage (nulling), temperature compensation and
other sources of common mode noise.
It is very simple and it can be easily connected to
amplifiers for further processing

Temperature compensation of
bridges

Temperature compensation in sensors eliminates


the errors due to temperature or any other common
mode effect.
It does not eliminate errors external to the sensors
such as variations of Vi with temperature.
These have to be compensated for in the
construction of the bridge itself.
There are many techniques by which this can be
accomplished but this is beyond the scope of this
course.

Bridge output

The output from the bridge is likely to be relatively


small.
For example, suppose that the bridge is fed with a
5V source and a thermistor, Z4=500 (at 0C) is
used to sense temperature.
Assuming the bridge is balanced at 0C, the other
three resistances are also 500.
This gives an output voltage zero.
Now, suppose that at 100C the resistance of the
thermistor goes down to 400.

Bridge output

The output voltage now is:

500
V

5
500

500

Mostsensorswillproduceamuchsmallerchangein
impedance
Somesortofamplificationwillbenecessary.
Theopampdiscussedaboveisidealforthis
purpose.
Therearemanywaysthiscanbeaccomplished.Two
methodsareshowninFigure11.25.

Amplified bridge

Active bridge

Amplified bridge

In Figure 11.25a, the bridge is connected directly


between the inverting and noninverting inputs.
If we assume that the resistance of the
resistance of the sensor changes as Rx=R0(1+),
the voltage output of the bridge is:

out

Thiscircuitprovidesanamplificationof(1+n)but
requiresthatthevoltageonthebridgebefloating

Active bridge

Circuit in Figure 11.25b does not provide amplification


but rather places the sensor in the feedback loop. This
is called an active bridge and its output is:

out

Thiscircuitprovidesbuffering(higherinput
impedance,loweroutputimpedance).

Data transmission

Transmission of data from a sensor to the controller


may take many forms.
If the sensor is passive, it already has an output in a
usable form such as voltage or current.
It would seem that it is sufficient to simply measure
this output directly to obtain a reading.
In other cases, such as with capacitive or inductive
sensors, indirect measuring is often used.
The sensor is often likely to be in a remote location.

Data transmission

Neither direct measurement of voltage and


current or using the sensor as part of the circuit
(in an oscillator) may be an option in such a case
In such cases, it is often necessary to process
the sensors output locally and to transmit the
result to the controller.
The controller then interprets the data and places
it in a suitable form.

Data transmission

The ideal method of transmission is digital.


Often employed in smart sensors since they
have the necessary processing power locally.
In most cases a sensor of this type will have a
local microprocessor supplied with power from the
controller or have its own source of power
The digital data may then be transmitted over
regular lines or even through a wireless link.
Since digital data is much less prone to corruption,
the method is both obvious and very useful.

Data transmission

Many sensors are analog and,


Their output may eventually be converted
into digital form but:
It is not always possible to incorporate the
electronics locally.
This may be because of cost or because
of operating conditions such as elevated
temperatures.

Data transmission

Example, in a car there may be a half dozen sensors


that control ignition, air intake and fuel, all of which are
needed for control of the engine and are processed by a
central processor.
It is not practical to supply each sensor with power and
electronics to digitize their data when the processor can
do that for all of them.
In other cases, such as, for example, the oxygen sensor,
the sensor operates at elevated temperatures, beyond
the temperature range of semiconductors making it
impossible to incorporate electronics in them.

Data transmission
In such cases the analog signal must be
transferred to the controller.
A number of methods have been developed for
this purpose.
Three of these methods, suitable for use with
resistive sensors, or with passive sensors are
discussed next

Four wire sensing

In sensors that change their resistance, such as


thermistors, and piezoresistive sensors, one
must supply an external source and measure the
voltage across the sensor.
If done remotely, the current may vary with the
resistance of the connecting wires and produce
an erroneous reading.
To avoid this the method in Figure 11.26 may be
used.

Four wire sensing

Four wire sensing

The sensor is supplied from a current source, i0.


This current is constant since the internal impedance of a
current source is very high.
The voltage on the sensor is independent of the length of the
wires and their impedance.
A second pair of wires measures the voltage across the
sensor
Since a voltmeter has very high impedance there is no current
(ideally) in this second pair of wires, producing accurate
reading.
This is a common method of data transmission when
applicable.

Two wire sensing for passive


sensors

Passive sensors produce a voltage. It is sometimes


possible to measure the voltage remotely (no current
is involved in the measurement).
Especially true for dc outputs such as in
thermocouples.
In sensors with high impedance it is much more
risky to do so because of the noise the lines can
introduce.
In most cases a twisted pair line is used because it
reduces the noised picked up by the line.

Two wire transmission for


active sensors

A common method of data transmission for


sensors, and a method that has been
standardized is the 4-20 mA current loop.
The output of the sensor is modified to modulate
the current in the loop
4 mA corresponds to minimum stimulus
20 mA corresponds to maximum stimulus
The configuration is shown in Figure 11.27.

4-20 mA current loop data


transmission

4-20 mA current loop data


transmission

The sensors output must be modified to conform


to this industry standard and this may require
additional components.
Many sensors are made to conform to this
standard so that the user only has to connect
them to the two-wire line.
The power supply depends on the load
resistance and the transmitters resistance but it
is between 12 and 48V.

4-20 mA current loop data


transmission

Usually the sensors network allows for setting


the range (minimum and maximum value of the
stimulus) to the 4 mA and 20 mA range as shown.
The current transmitted on the line is then
independent of the length of the line and its
resistance.
The voltage measured across the load resistance
is then processed at the controller to provide the
necessary reading.

Other methods of transmission

There are other methods of transmission that may be


incorporated.
6-wire transmission is used with bridge circuits in which
the 4 wire method above is supplemented by two
additional wires which measure the voltage on the bridge
itself.
A new 1-wire protocol has become very popular for many
devices including sensors.
In this protocol both power to the device and data to/from
it are passed on a single pair of wires,
An effective and economical method for sensing.

Transmission to actuators

There are only two ways the power can be


transmitted to the actuator.
One is to get the actuator close to the source that
provides the power.
This implies that lines must be very short.
Possible in some cases (audio speakers, control
motors in a printer, etc.).
In some cases this is not practical and the controller
and the actuator must be at considerable distance
(robots on the factory floor, etc.).

Transmission to actuators

In such cases one of the methods above may be


used to transfer data but the power must then be
generated locally at the actuator site.
The controller now issues commands as to
power levels, timings, etc. and these are then
executed locally to deliver the power necessary.
Much of this is done digitally through use of
microprocessors on both ends.

Excitation methods and


circuits

Sensors and actuators must often be supplied with


voltages or currents
Either ac or dc.
These are the excitation sources for the sensors
and actuators.
First and foremost is the power supply circuit.
In many sensors the power is supplied by batteries
Many others rely on line power through use of
regulated or unregulated power supplies.

Excitation methods and


circuits

Other sensors require current sources (for


example - Hall elements)
Still others require ac sources (LVDTs)
These circuits affect the output of the
sensor and its performance (accuracy,
sensitivity, noise, etc.)
Are an integral part of the overall sensors
performance.

Power supplies

There are two types of power supplies


Linear power supply
Switching power supply.
There are also so called dc to dc
converters which are used to convert
power from one level to another,
sometimes as part of the circuit that uses
the power.

Power supplies

A linear power supply is shown in Fig. 11.28.


Consists of a source, (line voltage) and a means of reducing this
voltage to the required level ( a transformer).
The transformer is followed by a rectifier which produces dc voltage
from the ac source.
This voltage is filtered and then regulated to the final required dc
voltage. A final filter is usually provided.
This regulated power supply is very common in circuits especially
where the power requirements are low.
Some of the blocks may be eliminated depending on the application.
If, for example the source is a battery the transformer and the
rectifier are not needed and the filtering may be less important.

Linear regulated power supply

Linear power supply

Consider the circuit in Figure 11.29.


This is a regulated power supply capable of
supplying 5V at up to 1A.
Transformer reduces the input voltage to 16V rms.
This is rectified through the bridge rectifier and
produces 22V (16x1.4) across C1, C2.
These two capacitors serve as filters the large
capacitor reducing low frequency fluctuations on the
line, the smaller capacitor is better suited for high
frequency filtering.

Fixed voltage regulated power


supply

Linear power supply

The LM05 is a 5V regulator which essentially


drops across itself 19V to keep the output
constant.
Does so for any input voltage down to about 8V.
The capacitors at the output are again filters.
The current is limited by the capacity of the
regulator to dissipate power due to the current
through it and the voltage across it.
Other regulators are available that will dissipate
more or less power.

Linear power supply

These regulator exist at standard voltages,


either positive or negative as well as adjustable
variable voltage regulators.
Discrete components regulators can be built for
almost any voltage and current requirements.
This circuit or similar circuits are the most
common way of providing regulated dc power to
most sensor and actuator circuits.

Linear power supply


The advantage is that they are simple and
inexpensive but they have serious drawbacks.
The most obvious is that they are big and heavy,
mostly because of the need for a transformer
which must handle the output power.
In addition, the power dissipated on the regulator is
not only lost but it generates heat and this heat
must be dissipated through heat exchangers.

Switching power supply

An alternative method of providing dc power is


through use of a switching power supply.
Switching power supplies rely on two basic
principle to eliminate the drawbacks of the linear
power supply.
The principle is shown in Figure 10.30.
First, the transformer is eliminated and the line
voltage is rectified.
This high voltage dc is filtered as before.

Regulated switching power


supply

Switching power supply

The switching transistor is driven with a square wave


It turns on for a time ton and off for a time toff
When on, a current flows through the inductor charging the
capacitor to a voltage which depends on ton
When the switch is off, the current in L1 is discharged
through the load supplying it with power for the off-time
The voltage is stabilized by sampling the output and
changing the duty cycle (ratio between ton and toff) to
increase or decrease the output to its required value
This change in duty cycle is done by use of a PWM (pulse
width modulation) generator

Switching power supply

In a practical power supply additional considerations


must apply.
First, it is necessary to separate or isolate the input
(which is connected to the line) and output.
In the linear PS this was accomplished by the
transformer.
Second, the switching, which must necessarily be
done at relatively high frequencies, introduces noise
into the system.
This noise must be filtered for the PS to be usable

DC to DC converters

DC to DC converters are a different type of switching power


supply.
They take the dc source and convert it into an ac voltage
This is then converted through a transformer to any required
level and then rectified back to dc and regulated.
The advantage of this approach is that now the transformer
provides the isolation required for safety
because the operation is at high frequencies, the
transformer is much smaller than the power transformer in
linear power supplies

Transformerless DC-DC converters also common

Current sources
The generation of constant current can take
various levels of complexity.
One can resort to something as simple as a
large resistor in series with a power supply
In this configuration the current is not constant
but rather varies because the resistance of the
sensor
More accurate methods of current generation
are needed for higher accuracy requirements.

Current sources
A simple constant current source can be
built based on the properties of FETs
Shown in Figure 11.31.
As long as the voltage across the FET is
above its pinch-off voltage (Vp), the current
is constant and equals (Vcc-Vp)/R
Vp is constant for any given FET

FET constant current generator


+4V12V
+4V12V

2N5458JFET
2N5458JFET

R
R

33
33

Current sources

Another simple way of supplying constant


current to a load is shown in Figure 11.32.
The Zener diode voltage Vz produces a
current in the load equal to (Vz-0.7)/R3
(the voltage across the base-emitter
junction is fixed at 0.7V and the zener
voltage is fixed to Vz).

Zener controlled constant


current generator

R
R

L
L

Current sources

A stable circuit is the so-called current


mirror

Current sources

A current iin is generated as V1/R1 and is kept


constant.
The collector current in the lower left transistor is
virtually equal to iin.
The voltage across the base of Q1 keeps the
current through the load equal to iin, hence the
name current mirror.
As long as iin is constant, so will the current in
the load.

Current sources

The properties of the voltage follower based on


an op-amp can be used to generate a constant
current as shown in Figure 11.34.
The output of the voltage follower is V1 and the
current is V1/R1.
The transistor is necessary to provide currents
larger than those possible with an op-amp

Voltage follower based constant


current generator

Voltage references

Many applications call for a constant voltage


reference.
A regulated power supply is a voltage reference
but what is meant here is a constant voltage,
usually of the order of 0.5-2V that supplies very
little current, if any, and is used as reference to
other circuits.
These reference voltages must be constant
under expected fluctuations in power supplies.

Voltage references

The simplest voltage reference is the Zener diode


Reversed biased diode, biased at the breakdown
voltage for the junction.
The resistor limits this current so that the diode does
not overheat.
As long as the maximum current of the Zener diode is
not exceeded the voltage across the diode is kept at
the breakdown voltage.
These diodes are very commonly used for voltage
regulation and other purposes.

The Zener diode

Reference zener diode

A Zener diode specifically designed for voltage


reference (called reference Zener diode)
The breakdown voltage is kept constant and
Temperature compensated using two diodes in
series, one forward and one reversed biased
In the forward biased diode, an increase in
temperature decreases the forward voltage (by V
or about 2mV/C)
In the reversed biased diode it decreases it by
roughly the same amount.

The reference Zener diode

Reference zener diode

The total voltage is constant (or nearly so).


Reference diodes are available in voltages down
to about 3V.
Another device that is used for this purpose is
the band-gap reference.
It is superior to Zener diodes and is available in
voltages that go down to 1.2V.
Reference diodes are available commercially in
standard voltages from about 1.2V to over 100V.

Oscillators

Many sensors and actuators require voltages or


currents that are variable in time.
Example: the LVDT requires a sinusoidal sources,
often at a few kHz in frequency.
Magnetic proximity sensors use ac currents of
constant amplitude and frequency to produce an
output voltage which is proportional to position.
Transformer based sensors must use an ac source.
Other sensors require special waveforms such as
square waves.

Oscillators

Some sensors/actuators use line power (60 or


50Hz),
All other sources must be generated at the
correct frequency and at the required waveform.
Often must be frequency stabilized and
amplitude regulated to make useful sources.
There are virtually hundreds of different ways of
generating as signals but there are a few basic
principles involved.

Oscillators
1.

An oscillator is an unstable amplifier.


Starting with an amplifier of some sort, one can
provide a positive feedback to make it unstable
and hence to set it into oscillation.
The unstable circuit must be forced to oscillate
at a specific frequency by means of:

an LC tank circuit (or equivalent) or


a delay in the feedback
The circuit must be made to oscillate with a required
waveform through use of these or additional
components.

Crystal oscillators

Based on a quartz crystal or other piezoelectric


materials
Cut and placed between two electrodes
The equivalent circuit is an RLC circuit
Can oscillate in one of two modes.
One is a series oscillation mode,
The other is parallel mode oscillation
When connected in a circuit that can provide the
proper positive feedback, it will oscillate at the
resonant frequency of the crystal

Structure of a crystal

Equivalent circuit of a crystal

A 1 MHz crystal

Sinusoidal crystal oscillator

Simple sinusoidal oscillator


The feedback from output to input (collector to
base) is supplied by the crystal.
The output is entirely defined by the crystal and
is taken at the collector.
The trimmer capacitor modifies the equivalent
circuit.

Sinusoidal crystal oscillator

Square wave crystal oscillator

Based on two inverting gates


Because the gate can only take two states, the
output will swing between Vcc and ground.
The positive feedback is delayed due to the
delay of the gate and the frequency is controlled
by the crystal.
These oscillators can be used, for example, in
mass humidity sensors in which the frequency
will change with humidity (mass of the crystal).

TTl based square wave crystal


oscillator

RC Oscillators

Oscillators can easily


be built from discrete
as well as integrated
components without a
crystal.
A simple square wave
oscillators based on the
delay of the feedback
signal (RC) is shown
next

RC oscillators

The inverters are triggered when the input voltage


rises above about Vcc/2.
Resistor R and capacitor C form a charging circuit.
Suppose left gate is on (zero input, Vcc output).
The second gate must be off (its output is zero)
Lower capacitor charges (time constant RC) and after
a time t0 triggers left gate to change state.
Now its output is zero and the capacitor discharges
through R. The upper capacitor is only needed for
stability of the circuit.

RC oscillators

The following circuit is somewhat similar.

RC oscillator

Positive feedback through R3 sets the level at which


the amplifier changes state.
R4 and C1 form the charging/discharging circuit.
Suppose that Vout is high. The positive input will be set
at a value that depends on R3, R2 and R1.
C1 charges through R4.
When the voltage at the negative input exceeds that at
the positive input the output goes negative
Now the capacitor discharges through R4, repeating
the process.

LC oscillator

Examples of sinusoidal oscillators


An LC circuit is provided which oscillates
at the required frequency
A feedback is provided from output to
input
The feedback is through the lower part of
L1 or through the lower half of the LVDT
coil (figures)

Sinusoidal LC oscillator

Sinusoidal LC oscillator

Noise and interference

Noise is understood as anything that is not


part of the required signal.
Many sources and many types of noise.
We will distinguish between two broad
types
Inherent noise to the sensor (internal).
Interference noise (external).

Inherent noise

Noise must be reduced as much as possible


elimination is not an option since noise cannot
be entirely eliminated
More important is to properly consider it in the
design and in the specification of the sensor.
Example: a temperature sensor generates 10
V/C and a good microvolt meter is capable of
reliably measuring 1 V.
This, would imply a resolution of 0.1C.

Inherent noise

Suppose noise (from all sources) is, say, 2 V


Only signals above the noise levels are useful
Any signal below 2 V is useless.
The resolution cannot be more than 0.2 C.
In many cases, things are worse than this since the
noise can only be estimated.
When amplification occurs, noise is also amplified
and the amplifier itself can add its own noise.
Clearly then noise cannot be ignored even when it is
small.

Inherent noise

Inherent noise is due to many effects in the sensor


Some of the sources are avoidable,
Some of the sources are intrinsic.
One of the main sources in sensors is the thermal noise or
Johnson noise in resistive devices.
The noise power density is usually written as:

2
n

kTR

kistheBoltzmanconstant(k=1.38x1023J/K),
TisthetemperatureinK,
Ristheresistancein
fisthebandwidthinHz.

Inherent noise

This noise exists, in resistive sensors and


in simple resistors
Ff the resistance is high, the noise can be
very high.
The Johnson noise is fairly constant over
a wide range of frequencies
Hence it is called a white noise

Inherent noise

Shot noise:
Produced in semiconductors when dc current
flows by random collisions of electrons and atoms:

sn

5.7

Preferenceisforlowercurrentsinasmuchasthis
noiseisconcerned.

Inherent noise

Pink noise:
Unlike white noise has higher energy at low
frequencies.
A particular problem with sensors which tend to
operate at low frequencies (slowly varying
signals).
The noise spectral density is 1/f and at low
frequencies it may be larger than all other
sources of noise.

Inherent noise

Noise levels are very difficult to measure even


when the noise is constant.
Because it is not generally harmonic in nature,
its rms or even peak to peak values are difficult
to ascertain.
The noise distribution is not constant (usually
Gaussian) so that at best we can estimate the
noise level.
Usually maximum expected levels are indicated.

Interference

By far the largest source of noise in a sensor or


actuator
Originates outside the sensor and is coupled to it.
Sources of interference can be many:
Best known perhaps are the electric sources:

coupling of transients from power supplies,


electrostatic discharges
radio frequency noise from all electromagnetic radiative
systems (transmitters, power lines, almost all devices and
instruments that carry ac currents, lightning and even from
extraterrestrial sources).

Interference

Interference can be mechanical

Thermal sources (

Vibrations
gravitational forces
acceleration and others,
temperature variations
Seebeck effect in conductors

Also: ionization sources, errors due to changes


in humidity and even chemical sources.

Interference

Some errors are introduced in the layout of the


sensors components or in the circuits connected
to them through improper circuit design and
improper use of materials.
Electrical sources of noise are called
electromagnetic sources (including static
discharges and lightning)
Are bundled together under the umbrella of
electromagnetic interference or electromagnetic
compatibility issues.

Interference

In some cases, a noise is easily identifiable.


Example: a common noise in electrical system,
especially those that contain long wires, is a
120Hz noise (100 Hz in 50Hz power systems) and
is due power lines.
This type of noise is also a good example of a
time-periodic noise.
Other sources, especially when transient or
random are almost impossible to identify and
hence to correct.

Interference

Interference noise may affect different sensors


differently.
The simplest is an additive influence.
That is, the noise is added to the signal.
Additive noise is independent of the signal.
Additive noise is more critical at low signal levels
Example: drift due temperature variations depends on
temperature but not on the signal level.
This type of noise can be minimized by using a
differential sensor

Interference

A second type of noise is multiplicative.


That is, it grows with the signal and is due to a
modulation effect of the noise on the signal.
More pronounced at higher signal levels.
The noise may be minimized by using two sensors
as previously the output is divided by the reference
sensors output.
Example: a stimulus is measured (say, pressure)
and a noise due to change in temperature T is
present and multiplicative.

Interference

Assume the transfer function is V=(1 + N)Vs


One sensor senses both the stimulus and the
noise and produces an output V1 which is:
V

[1

Thesecondsensorsensesonlythetemperatureand
producesavoltageV2
V

[1

V0canbeassumedconstant(i.e.itisonly
dependentontemperaturechange)

Interference

The ratio between the two is:


V

=
V

SinceV0isindependentofthesensedstimulus,the
ratioisalsoindependentofthenoise.
Thisiscalledaratiometricmethodandismost
suitableforthistypeofnoise

Interference

Reduction of noise before it reaches the sensor.


Most important is electrical noise
Electrical noise can reach the sensor in four
ways
through direct resistive coupling
Through capacitive coupling
Through inductive coupling
By radiation from outside the sensor

Interference - Resistive coupling

Source of noise and the sensor share a common


resistive path.
May be the resistance between the connection
of a sensor, through the sensors body.
That is, the sensor is not electrically insulated
from the source of noise.
Solution: isolation of the sources of noise
(usually current carrying conductors such as
power lines) from the sensor.
Often this will require that the sensor be floating.

Interference - capacitive
coupling

Capacitance exists between any two conductors,


Any two wires, any two connectors will produce a
stray capacitance that can cause coupling.
Capacitances are small - impedances are high.
Capacitive coupling is a problem at higher
frequencies.
There are however sensors, especially
capacitive sensors which use small capacitances
Any capacitive coupling may be too high for
accurate sensing.

Interference - capacitive
coupling

Solution: the sensor must be electrostatically


shielded from the sources that might couple
noise.
An electrostatic shield is usually a thin
conducting sheet, sometimes a conducting
mesh, which envelopes the protected area and is
grounded (connected to the reference potential.
In effect this shorts the noise source to ground.
An example is shown in Figure 11.45.

Electrostatic shielding

Interference - capacitive
coupling

The coupling capacitance is shorted


This also creates a new capacitance between the
protected device and ground.
But, the noise signal is zero.
Cables leading to the sensor must also be shielded
The shield must be at a constant potential.
Example: shielding a cable and then grounding it at
both ends, will immediately produce a loop which
may itself generate noise.

Interference - inductive coupling

A particular problem between current carrying


conductors
Example: between power lines and sensors
conductors and in particular the wires leading to
the sensor.
120 Hz noise from power liner usually links to
sensors through inductive coupling
Actuators may induce currents in sensors
Sensors may interfere with each other

Interference - inductive coupling

At high frequencies, a conducting shield just like the


electrostatic shield should envelope the source.
The use of coaxial cables is such an example.

Based on the idea of skin depth (Chapter 9) and simply takes


advantage of attenuation of high frequency fields in conductors.

If the noise signal is very low in frequency, a magnetic


shield is necessary.

Usually a thick ferromagnetic shield (box) that envelopes the


protected device to guide low frequency (or DC) fields away
from the sensor. Proximity sensors often use this type of shield.

Interference

Together, conduction, capacitance and


inductance form a class of coupling called
conductive coupling and is part of the common
problem of conducted emission and
conducted interference in electromagnetic
compatibility.

Interference - radiated emission

Any conductor carrying an ac current is in effect a


transmitting antenna.
Any other conductor becomes a receiving antenna.
If that conductor is part of a loop, a current will be
induced in the loop.
This noise is particularly large from sources of
intentional emissions such as transmitters
Can occur with any current, internal or external to
the sensor.

Interference - radiated emission

Reduction of this source relies extensively on


reduction of lengths of wires and on reduction of
size (area) of loops.
Shielding is very effective in reducing radiated
interference.
Other precautions: use of decoupling capacitors
in circuits and power supplies
Twisting of the two wires leading to a device
together to reduce the area of the loop they
form.

Interference - radiated emission

Coaxial cables can reduce or eliminate most


radiated interference.
One common cure for many ills is the
introduction of a ground plane a sheet of metal
under the circuit (such as a conducting sheet
under a printed circuit board).
This helps in reducing the inductance of the
circuit and hence will be effective in reducing
both inductive coupling and radiated
interference.

Mechanical noise

Mechanical noise, especially from vibrations can


often be eliminated or reduced through isolation
Some sensors, such as piezoelectric sensors,
any force (due to acceleration) will produce
errors
These errors can be compensated either
through use of the differential or ratiometric
methods
Many other sources of noise

Other sources of noise

Example: any junction between different metals


becomes a thermocouple and introduces a signal in
the path.
This may affect the reading of the sensor and is
called Seebeck noise.
It may not be a big problem in most cases but it is
when sensing temperature.
The issue of noise is both difficult and ill-defined.
Often finding the source of noise will depend on
sleuthing work and on experimentation.

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