Married Accommodation Project

Phase II Jalandhar Cantt

SIX MONTH INDUSTRIAL & SOFTWARE TRAINING

SUBMITTED IN PARTIAL FULFILLMENT OF THE REQUIREMENT FOR

Six Month Industrial Training
At
NKG

Infrastructure Ltd, Jalandhar Cantt

(From 1st June 2014 to 30st Nov. 2014)
SUBMITTED BY
Suraj Kakkar. Ram Kakkar
D4CE2
110152,110147
1283939,1283931

Civil Engineering Department

GURU NANAK DEV ENGINEERING COLLEGE
LUDHIANA, INDIA

DG MAP
Directorate General of Married Accommodation Project
SERVICES

PHASE-I

PHASE-2

PHASE-3&4

TOTAL

Army

47,383

58,931

69,777

1,76,091

Navy

2,687

3,994

--

6,681

Air Force

7,805

7,067

1,237

16,109

Total

57,875

69,992

71,014

1,98,881

Phase II
16 State And Ut
51 Stations
In Punjab:- 12 Stations
Jalandhar. Aadampur, Faridkot,
Bathinda, Ferozepur And Abohar Etc.

Introduction to Company

Establishment in 1989 year

Management:
Chairman : Mr. Naresh Kumar Garg
Managing Director :Mr. Pradeep Kumar Garg
Joint Managing Director: Mr. Devendra Kumar Garg
Executive Director: Mr. Rakesh Kumar

 Location of head office

Head Office:
C-32, RDC Raj Nagar, Ghaziabad 201 001 (U.P.)
Tel: +91-120-4537456, Fax: +91-120-4537458
Pls write: nkg@nkginfra.com

Expertise:
Building
Roads
Bridges
Water & Electrification
Power Projects

Recognitions and awards

Udyog Rattan

IS 900
Certification

CIDC
Vishwakarma
Trademark
Certification

Investment Plan

Introduction to the Project

Package 6
STATION

DWELLING UNITS

AMOUNT (CRORES)

Faridkot

651

66.73

Adampur

200

168.57

Jalandhar & Suranussi

1970

138.22

Dwelling units has been located at different locations:

NAME OF POCKET

DWELLING UNITS

POCKET-G

528

POCKET-H

240

POCKET-N

336

POCKET-K

326

POCKET-M

360

POCKET-J-2

180

Pocket - POCKET
G
- G- G
Pocket

Introduction to site

Address of the Project Site : Hudson Line, Jalandhar Cantt.

Overall Responsibility : DG MAP, E in C's Branch

Project Management Consultancy: SNC Lavalin Infrastructure

Ltd.

Structural Consultant : M/S Span Consultant Pvt. Ltd. Noida

Total Value of Project : 340 Crores

Area of Pocket 17.19 Acres

No of Block : 22

No of Dwelling Unit: 528 other rank

Structure : Stilt +6

Area of Block 5000sq ft.

Date of Commencement : Jan. 2011

Location of Site

Site Layout Plan

Training Site Plan

Wing - A

Plan of Accommodation Block

Construction
Of
Block

Site Clearance &

Positioning
of Central coordinate
and layout

Excavation

Laying of P.C.C.
(Plain Cement Concrete)
Specification:Grade of Concrete :
1:4:8
Projection : 100mm
Thickness : 100mm

100mm

P.C.C. 1:4:8

Raft Foundation
Specification: Area of Raft-: 506.17 m2
Thickness of Raft-: 550mm
Grade of Concrete-: M25 (1:1:2)
Grade of Steel-: Fe500D
Bottom Reinforcement-: 20mm @ 110mm c/c (both ways)
Top Reinforcement-: 20mm @ 110mmc/c (both ways)
Clear Cover-: 50mm
Lap Length-: 40
Steel Quantity-: 490.94 quintal (with Chair 12mm 351 no.)
Concrete Quantity-: 278 m3

Construction of
Pedestal
Specification:Name

Sizes

No.

C1 & C1A

375 X 825

C2

375 X 790

C2A

375 X

860
C3,C3A,C4,C4A &

375 X 675

35

C5

Height of Pedestal -: 1.6m

Lap Length-: 40
Steel Quantity-: 9842.08378 quintal

Pedestal

Concrete Quantity-: 20m3

Grade of Concrete-: M25 (1:1:2)
Grade of Steel-: Fe500D
Clear Cover-: 40mm

Construction of Plinth
Beam
Specification:Sr No.

Name

Sizes

PB1

230 X 500

PB2, PB3, PB5, PB6, PB10, PB11,

300 X 500

PB13, PB14, PB16, PB18, PB22

3

PB7, PB8, PB9, PB12, PB15,

230 X 450

PB17, PB17A, PB19, PB20, PB23,

PB21, PB24

Lap Length-: 40
Steel Quantity-: 4983.65quintal
Grade of Concrete-: M25 (1:1:2)
Grade of Steel-: Fe500D
Clear Cover-: 40mm

Construction
Of Column

Specification:

Height of Pedestal -: 3.2m

Lap Length-: 40

Steel Quantity-: 6040.496quintal

Concrete Quantity-: 31.81m3

Grade of Concrete-: M25 (1:1:2)

Grade of Steel-: Fe500D

Clear Cover-: 40mm

Name

Sizes

No.

C1 & C1A

300 X 750

C2

300 X 715

C2A

300 X 785

C3,C3A,C4,C4A & C5

300 X 600

35

Laying of Beam and

Slab
Specification:Sr No.

Name

Sizes

FB1

230 X 500

FB2, FB3, FB5, FB6, FB10, FB11, FB13,

300 X 500

FB14, FB16, FB18, FB22

3

FB7, FB8, FB9, FB12, FB15, FB17,

230. 450

FB17A, FB19, FB20, FB23, FB21, FB24

Lap Length-: 40

Thickness of Slab-: 150mm

Steel Quantity-: 5743 quintal

Grade of Concrete-: M25 (1:1:2)

Grade of Concrete-: M25

Grade of Steel-: Fe500D

(1:1:2)

Clear Cover-: 50mm

Grade of Steel-: Fe500D

Lap Length-: 40

Clear Cover-: 40mm

Steel Quantity-: 3252.91 quintal

(with Chair 12mm 351 no.)
Concrete Quantity-: 83 m3

Construction
of Stair & Lift
Specification: Dia. Of Stair Slab Bar-: 12mm@120c/c
Dia. of Lift Bar-: 10mm@150c/c both side
Dia. of Stirrups bar-: 8mm@150C/C(COL.)
Grade of Concrete-: M25 (1:1:2)
Grade of Steel-: Fe500D
Clear Cover-: 50mm
Lap Length-: 40
Steel Quantity of lift -: 489 Kg
Steel Quantity of Stair -: 275 Kg including
Landing

Brickwork
It uses as:
Infill Wall
Parapet Wall
Boundary Wall
Bond Used : English Bond
Stretcher Bond
Mortar used : 1: 3

Steps
of
Construction

Column
Layout of Columns :Check the location of columns
from the datum location. If any
deficiency take place within
permissible
limits,
made
adjustments
accordingly,
otherwise
reconstruction
of
column is done.

Filling of Starters :Starters

makes
the
actual
positions for const. of column.
made of mortar or lean concrete.
Thickness varies from 4-6mm.
Make the base to shuttering.

Reinforcement of Columns :Reinforcement is done as per

given in drawings. Check should
be made to the splice length. As
the lateral ties spacing varies
along the length of column
hence
spacing
should
be
properly maintained.

Shuttering of columns :Shuttering is either made of

wooden
or
steel.(Preferably
steel). Verticality of shuttering
could be checked by using plumb
bob and thread. Cover block
must be provided for better
finishing of column .

Concreting and curing :Casting of column is done by

boom placer. Vibrator should be
used
for
compaction
and
finishing purpose. Shuttering of
column is removed after 3 days.
Curing of column ids made by
hanging the gunny bags or
sprinkling the water at regular
interval.
Checking the level of
column :After the construction of column
of column the level and height is
checked by means of measuring
tape and total station. It gives
actual level of column and floors
construction.

Construction of Beam and slab

Formwork of beam and slab :Formwork of main beam is first laid
on the column, then secondary beam
shuttering is placed. After it, slab
formwork is laid. Shuttering is
supported by tubular scaffolding
which can be adjusted later on.

Reinforcement of slab:Firstly reinforcement of beam is done

as per given in drawings. Care should
be taken for curtailed bar and
maintain the spacing of sttruips.
Then steel of slab is laid down to the
required spacing. Top bar and sunken
portion should be properly checked.

Leveling of beam and slab:After the reinforcement the level of

beam and slab are checked. a)
marking with the paint on the
columns bar at equal level by mean
of water pipe b) Join the all point by
means of thread then with the help
of tape check the level of beam and
slab. If required adjustment by mean
of jack in scaffoldings.

Electrical fitting and fixtures :After the checking of slab and beam
level or sizes, the electrical engineer
fit all electrical fitting such as point ,
pipe, outlet point etc. as per
prescribed in electric drawing.

Oiling and place cover block :Oiling of shuttering is necessary for

easy removal of formwork and
finishing of surface and if there is
any spacing or gap at shuttering
joint then should be filled with the
form or thermocol. Then cover block
are place at regular interval .

Concreting, Curing and De-shuttering

Casting of slab and beam is made by means of boom placer. Vibrator
should be used at regular frequency for better compaction. The thickness
and finishing of slab should be properly maintained. The curing of slab
and beam is done sing the ponding method and sprinkling of water. The
shuttering is removed after 7 days of casting.

Resources of Project

Establishment
Permanent establishment
Assistant General Manager
Accountant
Project Manager
Site incharge
Engineers
Lab incharge and store incharge

Temporary
Establishment
Supervisor
Masons
Bar benders
Electricians
Labourers

Sr. No

Name

Qualification

Designation

Money Garg

M-Tech

Director General
Manager

Informatio
n about
Employees

Sukhdev Singh

B-Tech

Project manager

Shubham

B-Tech

Billing Engineer

Sushil Kumar

Graduation

License Incharge

Rakesh Kumar

B-Tech

Electric Engineer

Dinesh Kumar

M.A.

Store Incharge

Logar Singh

Diploma

Lab Incharge

Atul Kumar

Diploma

Site Engineer

Manoj Kumar

Diploma

Supervisor

10

Anil kumar

Diploma

Supervisor

11

Sandeep

Diploma

Supervisor

12

Mahendrpal

Diploma

Supervisor

Information about Labour

Labour Status
Month

Jul

Aug

Sep

Oct

Nov

Strength

290

303

310

388

390

Materials
Cement

White Cement

Coarse Sand

Plastic pipes

Fine Sand

G.I. pipes

10mm aggregate

Electric Wires

20mm aggregate

Fiber Sheets

Steel

Bitumen

Brick

Water proofing

Admixture

Termite proofing

Chips

Fire resistance

Battens

Paint and Varnish

Scaffolding and

Wooden Doors

Shuttering

Cement :OPC
Ordinary Portland cement
used in the construction of foundation, column, beam
and slab
company name is SHREE ULTERA CEMENT

PPC
Pozzolona Portland cement
used for the finishing work like
plastering
pointing and brick work
company name is SHREE ULTERA
CEMENT & Warehouse capc.
rate of one bag is 260 rupees
5200 bags.

Sands & Aggregates :Sands

Classified as coarse sands & fine sands

Having sizes varies from ----to ------mm.
Obtained from Pathankot river
Rate of one cubic meter is 750/- to 920/Having effect of bulking if batching by volume.

Aggregate

Classified as two sizes 10mm and

20mm.
Obtained from Pathankot crusher
Rate of one cubic meter is 780/- to
850/-

Steel
Grade used as 500 d
Dia varies from 8mm to 25mm
Manufacturer is TATA and Sail.
Rate of one tonne is 4800/- to
5000/Upto 12mm steel in form of coils.

Difference between 500

& 500d is percent of
elongation and ductility.

Admixture
Plasticizers
Retarder and maintain strength
Company is STP Limited company
One drum = 250 kg
Rate of one kg is 30/-

Bricks
Having size of220X110X75mm
Strength is 75kg/cm2
Prices are 4000rupess per 100
no/Local manufacturer.

Sr. No. Material

Informatio
n about
Materials

Company
Shri Ultra Tech

Rate

1.0

Cement

2.0

Coarse Sand

Phtankoat

920/-cubic meter

3.0

Fine Sand

Phtankoat

780/-cubic meter

4.0

10mm aggregate

Phtankoat crusher

850/-cubic meter

5.0

20mm aggregate

Phtankoat crusher

780/-cubic meter

6.0

Steel

TATA,SAIL,BHEl

48000/-tonne

7.0

Brick

Local company

3400/-1000brick

8.0

Admixture

STP Limited

30/- Kg

9.0

Chips

Local Company

900/-Tonne

10.0

Battens

N.K.G.company

11.0
12.0

Scaffolding and
Shuttering
White Cement

Limited

260/-bag

3"x2"x10" 150/piece

N.K.G. Company

5800/-tonne

Shree Ultra

20/-Kg

Tests & Experiments

Slump Test

Bulking of Sand

Compressive Test

Silt Content

Weight of Steel

Compressive Test of Brick

Efflorescence Test

Water absorption test

Grading of Aggregate

Slump Test
Observation and calculations-:
Proportion of sample = M25
Water Cement Ratio = 0.446
Slump Value = 105mm

Sr. No. Slump value

Degree

of Uses at site

Less than 25

Workability
Very Low

25-75

75-100

Greater

Low
Medium
than

High

Precast work
Road pavement
R.C.C footing
Column, beam

100

Result- Our sample is coming in category 4. When concrete is

transported through pump then its value should be taken more as
to standard.

Bulking of Sand
Observation and calculation-:
Height of loose sand = 150mm
Height of saturated sand = 144 mm
Percentage of Bulking = 4.16%

Result-: Value of bulking of

sand is 4.16%. This value
should not be greater than
5% as per standard.

Compressive Test
Observation and Calculation-:
Proportion of concrete = M25
Cross-section Area = 15x15=225 cm 3
Breaking Load = 770 KN
Compressive strength after 28 days = 34.2
KN/mm2

Result-: Compressive Strength of

concrete sample after 28 days is
34.2N/mm2. Whereas strength
requirement is 25 N/mm2, hence tested
sample is safe.

Silt Content
Observation and Calculation-:
Height of sample = 150ml
Height of silt after 3 hours = 6ml
Percentage of Silt = 4%

Result-: Its value

does not increase
more than 6% by
volume.

Weight of Steel
Observation and Calculation-:
Sr. No

Dia.

of Standard

Bar
8mm

10mm

620gm

620gm

12mm

890gm

890gm

16mm

1580gm

1550gm

20mm

2460gm

2425gm

25mm

3850gm

3845gm

(D^2/162.2)
390gm

Wt. Actual
Weight
390gm

Result-: From the result we can check most of value is matching

with each other.

Compressive Test of Brick

Observation and Calculation-:
Area of Brick-: 25300 mm2
Load at failure-: 19860 kg
Compressive strength-: 78.5 kg/cm2

Result-:
Compressive
strength of brick is 75
kg/cm2, so that is coming
under Class B.

Efflorescence Test
This test is performed to know the presence of any alkaline matter in the brick.
Nil- When there is no perceptible deposit of efflorescence.
Slight- when not more than 10% of the area of the brick is covered with a thin
deposit of salt.
Moderate- When there is a heavier deposit covering up to 50% of area.
Heavy- When there is too much salt in brick exceed 50%.

Water absorption test

Observation and Calculation-:
Weight of Sample-: 3.86 kg
Weight of Dry sample-: 3.5
kg
Water absorption-: 10.1%

Result-: Compressive
strength of brick is 75
kg/cm2, so that is coming
under Class B.

Grading of Aggregate
IS Sieve
10mm

Weight Retained

Weight Passing

% of wt. retained

Grading Zone II

2000

100

100

4.75mm

96

1904

92.2

90-100

2.36mm

121

1783

89.15

75-100

1.18mm

341

1442

72.1

55-90

.600mm

451

991

49.55

35-59

.300mm

586

405

20.25

8-30

.150mm

290

115

5.75

0-10

Information
about
Equipment

Mixer Plant

Transit Mixer
angle of drum 15
Mixing clockwise direction
fall in anti clock wise direction
drum speed varies from -14 rpm
capacity of 6m3

Needle Vibrator
strength of concrete is reduced
30% by 5% of voids
also known as immersion vibrator
rate of immersion 5-15 sec at
point
should not touch the form work

Tilted Drum
Mixer of adding materials:
Sequence
Aggregates
Sands
Cement
water & admixtures

Concrete Pump

pipes

having

diameter:

125mm

having length 6m

Pumps 400m horizontally

80 m verticality

100

JCB Machine
JCB Compose:
Boom Stick
Bucket
Cab
Use as:
Excavator
Lifter
Transporter
used on clayey soil

Cranes
Loading, unloading and lifting
Lift weight 10-12 tonne.

Bar Straighter
Machine
Automated cutting machine
Upto 12mm dia bar
Reduce manpower

Boom Placer
Boom Placer
Placement of concreting
upto height 36m
Less laborious and
More flexibility

Management
Administration
Planning Department
Execution Department
Quality Control and Quality Assurance
Site Safety Department
NKG Infrastructure Limited.

Purchase & Resource Stores

Accounts & Billing Department
Plants, Machinery & Vehicles Department

Site Safety

Inspection and Quality Control

Bar Bending Schedule

Nominal

it include the following parameters:

Size

Weight
(kg)

Type of bar and its diameter

Shape and size of each bar size of reinforcement 6

0.22

Number of bar for each size of reinforcement

0.39

10

0.62

Detailed calculation

12

0.89

16

1.58

Total weight required for a particular member

20

2.47

25

3.85

(mm)

prepared for components Raft foundation

Pedestal
Plinth beam
Columns
Beam and slabs
Mumty

BBS For Column

Internal work

MP Room
Size of room 3925x2835 mm
Flooring of 400 x 400 mm glazed ceramic
tiles
Skirting 100 mm high tiles matching with
flooring

Pressed steel door sizes:-

1 nos. Fan point ,tube light point and CFL

a)2100x900 mm
point.

b)2100x1000 mm.
Mild
shutter

steel
&

wire
factory

gauge
made

wooden flush door shutters.

2 nos. Aluminum window
of sizes 1350x1800 mm and
900x1800 mm

Bed Room 1 & 2

Size of rooms
BEDROOM 1 (3485x3000 mm)
BEDROOM 2 (3000x3115 mm)
1 nos. Cupboard with door made
Flooring of 400 x 400 mm glazed ceramic
tiles
Skirting 100 mm high tiles matching with
flooring

Kitchen
Size of kitchen is 2415x1865 mm
1 nos. Cupboard with door made
600 mm wide cooking platform
finished with 18mm

thick

baroda

green stone.
Dado of 300 x 200 mm glazed
ceramic tile upto door height.
Kitchen sink, plate rack, cabinet
below cooking .

Toilet
Sizes of toilets are:Toilet 1 (2185x1200 mm)
Toilet 2 (2200x1230 mm)
Dado upto door height of 300 x 200 mm glazed ceramic tile
1 nos. water closet Anglo Indian pattern, water closet pedestal
1 nos. wash hand basin, geyser

Internal finish
2 coats of oil bound distemper over one coat of primer over one
coat of wall putty over two coats of primer over plaster surface

External finish
15 mm thick washed stone grit plaster in 1:1/2:2 in panels with
grooves over a layer of 12 mm thick cement plaster in CM 1:4