Nozzle with Sagita

SAW Nozzle # Shell Welding with Sagita

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SAW Nozzle # Shell Welding with Sagita

Nozzle # Shell Joint

Clubbing of Intermediate Stress Relief

Nozzle # Shell Joint

Clubbing of Intermediate Stress Relief

Welding Consumables
Weld Overlay / Clad Restoration:
Stringent chemistry and delta ferrite requirement
Hydrogen Disbonding Test with stringent condition
Welding by Electro Slag Strip Cladding
Special strip chemistry for single layer
IGC Practice - E

DOUBLE LAYER ESSC

SINGLE LAYER ESSC

AFTER FIRST LAYER

STRIP
22-11-L

OVERLAY
STRIP
ELE.
%
% DILU. % ELE.
Cr

22

10

19.9

Ni

11

10

9.9

STRIP

ELE.
Cr

21-11-LNb

Ni
Nb

STRIP
OVERLAY
%
% DILU. % ELE.
21
10
19.1
11
0.37

10
10

9.9
0.33

AFTER SECOND LAYER

STRIP

ELE.
Cr

19-9-LNb

STRIP
OVERLAY
%
% DILU. % ELE.
19
10
19.1

Ni

10

9.1

Nb

0.37

10

0.33

REQUIRED:
Cr:18-21 %, Ni: 9-11%,
Nb: ~0.27%

Electro Slag Strip Cladding (ESSC)

60 x 0.5MM - 1200Amp - 23 Kg/ hr

90 x 0.5MM - 1800Amp - 33 Kg/ hr
120 x 0.5MM - 2300Amp - 42 Kg/hr

ESSC - 120mm Wide on Shell Courses

ESSC - 120mm Wide - Continuous

Step Wise Continuous ESSC with 120mm wide Strip

ESSC on Hemispherical Head

ESSC - 60mm Wide on Nozzle Forging

ESSC Clad Restoration on Long. Seam & Circ. Seam

LONG SEAM
CLAD RESTORED
WITH ESSC

Nozzle # Shell Butt Joint before Overlay on Shell

ESSC Shell Overlay

Nozzle ID

Clad Restoration

FCAW-Nozzle Face

Nozzle Joint after Shell Overlay

No Clad Restoration / No FCAW

Nozzle Joint before Shell Overlay