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INDUSTRIAL
MANAGEMEN
T
Importance
of Management:-
Accomplishment of Goals.
Sound organization
Harmony in work
MANAGEMENT AS A SCIENCE:
Universal applications
Mgmt. deals with the people at work and it is very difficult to predict their behavior
accurately.
MANAGEMENT AS AN ART:
Art signifies the application of knowledge and personal skills to brings out desired result.
Features of ART:
Creative in nature
Management as an art :
knowledge of management
Manager has to apply his personal skills to deal with various problems in org.
Management is situational
Management is creative.
Its been remarked that management is the oldest of arts and the youngest of
science.
MANAGEMENT AS A PROFESSION
Requirement of Profession:a)
b)
c)
d)
e)
Social recognition
f)
Professional fee.
Professional Criteria
Management
Professional Association
Code of Ethics
Service responsibilities
any
prescribed
DEVELOPMENT OF
I.M.
Industrial Revolution:
ii.
iii.
iv.
v.
vi.
Impact of industrial
Management:
Factory system
Specialisation
revolution
on
Industrial
EMINENT CONTRIBUTORS
Daniel C. McCallum:
Approach to run railroad was one of system, commonsense, reports and control.
Initiated job descriptions, promotions on the basis of merits and made people
responsible and accountable for their operations.
APPROACHES TO
MANAGEMENT
Scientific Management Approach
Management Process Approach
Human Relation Approach.
Behavioral Science Approach
Quantitative Approach
Systems Approach
Contingency Approach.
Operational Approach
Empirical Approach.
Scientific Management:
Utilises and uses the methods and techniques of social sciences such as
psychology, sociology, social psychology and anthropology.
As per them, study of management must be centered around the people and
their interpersonal relations.
Quantitative Approach:
Linear programming, CPM, PERT, Break even analysis, Game theory and
queuing theory widely popular.
Systems Approach:
Basic feature, more importance given to the over- all effectiveness of the
system rather then sub-system.
Contingency Approach:
Operational Approach:
Also recognises actual problem manager face and the envt. in which they
operate may vary between enterprises and levels.
Emperical Approach:
Based on the analysis of the past experience and uses the case method of
study and research.
SCOPE OF IM
Engineering
Management
Improvement of
work condition
Internal
External
Vendor
Development,
Customer Need
Analysis, etc.
Lighting, Noise
andvibration,
fatigue, ventilations,
etc.
Improvement in
Managerial
Decisions
Improvement in
Workplace, method
and procedures
Improvement in
product and services
Organizational
problems:Leadership,
Motivation,
Automation, Org.
culture, etc.
ACTIVITIES OF I.M.
Manufacturing Engineering:i.
ii.
Methods of Engineering:i.
Work Measurement
ii.
Determination of allowances
iii.
ii.
iii.
Routing
iv.
Estimating
v.
Scheduling
vi.
Dispatching
vii.
Expediting
viii.
evaluation
Organization management
FUNCTIONS OF INDUSTRIAL
ENGINEERING.
Methods engineering.
Time study
Cost control
Job evaluation
Wage incentives
Operation research.
DEFINITION
is an attitude of mind. It is a
mentality of progress , of the constant improvement of that which
exist. It is the certainty of being able to do better today than
yesterday, and continuously. It is the constant adaptation of
economic and social life to changing conditions; it is the continual
effort to apply new techniques and methods. Its the faith in
human progress.
Industrial engg.:productivity.
Out is converted into standard hours i.e. time allowed for a product
delivered to stores by an individual worker or a group of workers.
X Available shift
hours
Available shift hrs.
PRODUCTIVITY, EFFICIENCY
AND EFFECTIVENESS
DIFFERENT APPROACHES
Partial Productivity:
Eg. Increase in labor and its impact on the increased output is represented
by productivity.
Advantages:-
Easy to understand.
Limitations:
Output
Output
Material
Productivity of machine =
Output
Output
Advantages:
Limitations:
TOTAL PRODUCTIVITY
Its the ratio of total output to the sum of all input factors.
Advantages:-
Limitations:
PRODUCTIVITY AND
PROFITABILITY
IMPORTANCE OF
PRODUCTIVITY
Increase in
Productivit
y
Reduction
in Cost
Increase in
Profits
Competitiv
e
advantage
Better
Quality of
life
FACTORS AFFECTING
PRODUCTIVITY
Categories of factors
a)
Inventory control.
Internal Factors or
controllable
External Factors or
uncontrollable
Existence of adequate skilled personnel in the org. for increasing the productivity.
i.
Ability to work
ii.
Willingness to work.
Factors to be considered:-
i.
ii.
Control of wastage
iii.
iv.
v.
External Factors:
PRODUCTION
SYSTEMS
Process by which goods and services are created.
PRODUCTION MANAGEMENT
Concept of Production:
Inputs: humans,
financial , physical,
technological.
Transformat
-ion process
Input-output model
Control
Outputs:
goods and
services
Production Management:
TYPES OF PRODUCTION
SYSTEM
B. Job production
C. Intermittent production
CONTINUOUS PRODUCTION
Main characteristics :
Machines and plant layout ( Special purpose machines and plant and
assembly stages are laid out on the basis of product layout).
Manufacture of products to
requirements of special orders.
meet
specific
customer
ii.
iii.
Eg. Brick
making.
making,
shoe
industry,
customized
machine
Main Characteristics:
BATCH PRODUCTION
i.
ii.
iii.
2 principle problems:.
Scheduling of production.
Characteristics:
CHARACTERISTICS OF PRODUCTION
Characteristics
SYSTEMS
Job order
type Batch
Continuous
Production
production
Examples
Prototype
models,
machine tools, spcl.
Projects, large turbo
generators,
ship
building
material,
etc.
Shoe-making, cloth
manufacturing,
casting
process,
chemical plants, etc.
Automobile industry,
electrical
appliances,
household
appliances,
sugar
mills, toy manf. Co.,
glass manf., etc.
End Product
quality and
product design
Non-standard. Very
small. The product
design changes from
one order to another
Standard
(similar)
wide
range
of
products
are
manufactured
in
small quantities of
lots. The product
design changes from
lot
according
to
product
specifications
Standard (identical).
Few
standards
products
are
manufactured
in
large quantities. The
product design is to
be done only once.
Equipment Used
General Purpose
General Purpose
Special purpose
Type of plant
layout
Process
(functional)
Process layout
combination
Skill of Worker
Highly
skilled
to
handle special jobs
Plant
or
Product layout
Semi-skilled
or
unskilled.
Since
manufacturing
activities
become
routine function
Characteristics
Batch production
Continuous
production
Supervising
difficulties
Much
Less
Quite less
Material handling
equipment
Mobile
Less
mobile,
conveyors can also be
used
In Process
inventories
High
Relatively low
High
Less
Quite less
Prior Planning
Complex
Easy
Very easy
Control
Complex
Easy
Very easy
Balance of load
Relatively difficult
Job instructions
Investment in
machine and
equipment
Few
machines
are
required as arranged
in
process
layout.
Investment
in
machine is less
Investment
in
machines
comparatively more
High investment in
machine since there
may be duplication of
machine
for
each
production line
ORGANIZATIONAL
OWNERSHIP
Technical difficulties.
Capital required
TYPES OF
OWNERSHIP
Co-operative
sector
enterprise
Private
Enterprise
Individual
ownership
Partnership
Joint Stock
companies
Public sector
Enterprise
Govt. Deptt.
Private Ltd.
co.
Consumer
co-op.
Govt. co.
Public Ltd.
co.
Statutory
corp.
Credit co-op
society
Statutory
Board.
INDIVIDUAL OWNERSHIP
Have the entire authority and responsibility for decision making, policy
making and working.
Legal Liability:- covers all his possessions and creditor can collect his
personal property.
Applications:
For small scale business requiring small capital which can be spared by one
man. Eg. Agriculture, cottage industries, retail trade, etc.
Advantages:
Quality production
Small capital
Maintenance of secrecy
Incentive
Flexibility.
Disadvantages:
Limited capital
Unlimited liability
Personal limitations
Small income
PARTNERSHIP ORGANIZATION
Enters into a partnership with other person who can provide the
assistance as well as capital for business.
Formation:
Contains terms and conditions relating to partnership and regulations governing internal
management.
Contains of Deed:
Nature of business
Duration of partnership
Duration if any.
TYPES OF PARTNERS
General Partner
Limited partner
Active or
Managing Partner
Sleeping and
silent partner
Nominal Partner
Minor Partner
part
and
for
take
the
companys
part
in
the
Advantages:
Easy formation
More capital
Diverse talent
Prompt decisions
Large economies
Division of labor
Simple dissolution
Disadvantages:
Unlimited liability
Insufficient capital
Disagreement
Less secrecy
Non-transfer of partnership
Parameter
Individual ownership
Partnership
Membership
Individual owner
Formation
No agreement is required
Capital
Limited capital
Registration
Not required
Necessary
under
Partnership Act, 1932
Risk/Profit
Management
Individual
business
Secrecy
Individual
owner
can
maintain the secrets
Soundness of
Decisions
Suitability
Division of
labor
Not possible
manages
the
JOINT-STOCK
COMPANY
Formed and registered
under Indian Companies Act,
1956.
The
purchaser
shareholders.
of
shares
are
known
as
CHARACTERISTICS
Artificial person
Large membership
Formation:-
Memorandum of association
Articles of association
List of persons who have consented to be the Directors of the company along with the consent in
writing of such persons.
Sales deptt.
Auditor
Shareholde
rs
Board of
Directors
Executive
committee
General
Manager
Purchase
deptt.
Accounting
Deptt.
Bankers
Production
Deptt.
Capital collected from the private partners, some may be active while others
being sleeping.
Restricts the right to transfer shares and avoid public to take up shares
Need not to file documents like consent of directors, list of directors, etc. with the
Registrar of Joint Stock Companies.
Need not to circulate, the balance sheet, P/L account, etc. among its members,
but need to hold its annual general meeting.
Have to send a certificate along with the annual return to the Registrar stating
does not have shareholders more than 50 excluding employee and ex-employee
shareholders.
Have to allot shares within 180 days from the date of prospectus.
Advantages:
Large capital
Transferability of shares.
Perpetual succession.
Specialist services
Risk is shared.
Disadvantages:
Managed by the high paid official and objectives might contradict that with
of owners.
BODs can use their position for personal profits ( sell or purchase of shares)
S.No
.
Particulars
Pvt. Ltd.
Public Ltd.
1.
Membership
2.
Limits to
membership
3.
Election of
directors
4.
Resale of shares
5.
Audit of
Accounts
6.
Min. capital
7.
Name
8.
No. of Directors
Min. 2
Min.3
9.
Legal Control
Remuneration of
Directors
Remuneration of directors is
restricted to 11% of net profit.
10.
COOPERATIVE
ORGANIZATIONS ( SOCIETIES)
FEATURES
Voluntary organizations
Open memberships
Spirit of cooperation
Unity
Common interest
Cooperative status
raw
materials,
tools
and
FORMATION
Application
members.
should
be
signed
by
atleast
10
Producerss Cooperative
society
Consumers Cooperative
Society
TYPES OF
COOP.
SOCITIES
Housing Cooperative
Society
Credit Cooperative
Society.