Escolar Documentos
Profissional Documentos
Cultura Documentos
NAME/SURNAME: SAIFUDDIN
SAIFUDDIN ARIAPOUR
ARIAPOUR
SCHOOL
SCHOOL No:
No: 120301094
120301094
Introduction
A double-pipe heat exchanger consists of two concentric pipes often performing a U-turn.
Due to low costs, it has a large range of applications especially in the chemical process
industry. Another advantage is that it can operate at very high pressures. For different
scopes, the double-pipe heat exchanger can be stacked in series.Engine
Model Definition
The concept and basic geometry of the double-pipe heat exchanger is shown in Figure
1. The heat exchanger is made of high tensile steel (Steel AISI 4340). The radii of the
concentric pipes are 2.55 cm and 4.8 cm while the overall length is about 6 m. Due to
this high aspect ratio, the mesh has to be carefully handled.
Model Definition
Engine oil at 130 C flows through the outer pipe and is cooled by a transformer oil at 60
C, flowing in counter-current through the inner pipe to prevent the engine oil from
overheating. The material properties of both oils depend on the temperature, thus the
Non-Isothermal Flow predefined multiphysics coupling is used.
F LOW R E G I M E
To decide whether the flow is laminar or turbulent, estimate the Reynolds number beforehand. The
Reynolds number for flows inside a pipe is defined as
Re = vDH/
where is the density of the fluid, v the typical velocity (taken as the inlet velocity), the
viscosity and DH the hydraulic diameter. For the inner pipe, DH is equal to the diameter of the pipe, and for
the outer pipe it is the difference between the pipes radii. Adhere to the typical values in Table 1 to
evaluate Re.
Figure 2 shows the temperature distribution along the center plane. The transformer oil
is heated up by 10 K to 70 C while the engine oil is cooled by 8 K to 122 C.
velocity field
Obtain flowrate (W ), inlet, outlet temperatures and fouling factor for both
hot and cold stream. Calculate physical properties like density (), viscosity
(), specific heat (Cp) and thermal conductivity (k) at mean temperature.
Determine heat load by energy balances on two streams.
where,
mH, mC: Mass flow rate of Hot and Cold Stream
CpH, CpC: Specific Heat of Hot and Cold Stream
THot In, THot Out: Inlet and outlet temperature of Hot Stream
tCold In, tCold Out: Inlet and outlet temperature of Cold Stream
Allocate hot and cold streams either in inner tube or annular space. General
criteria for fluid placement in inner tube is corrosive fluid, cooling water,
fouling fluid, hotter fluid and higher pressure stream. Calculate equivalent
diameter (De) and flow area (Af) for both streams.
Inner Tube
De = Di Af = Di/4
Annular Space
De = D1 - Do Af = (D1 - Do)/4
where,
Di: Inside Pipe Inner Diameter
Do: Inside Pipe Outer Diameter
D1: Outside Pipe Inner Diameter
For Laminar Flow (Re <= 2300), Seider Tate equation is used.
where,
L : Length of Double Pipe Exchanger
w: Viscosity of fluid at wall temperature
Nu : Nusselts Number (h.De/ k)
Hairpin
= L / ( 2 * Length
Hairpin
-0.2314
Total
= P + P
S
Design Calculation
In this design,A double-Pipe heat exchanger is used to cool hot oil from 90 C to
40 C temperature with cold water available at +10 C. Mass flow rates and
specific heats for oil and water are 0.60 kg/s and 2.5 kJ / kgK for oil and
0.20 kg/s and 4.2 kJ / kgK for water. With said fluid flow rates, the overall heat
transfer coefficient of the heat exchanger is known to be approximately
200 W/m2K
The exchanger is built of co-centric tube, inner having inside and outside
diameters of 26.6 mm and 33.4 mm, the outer tube diameters 52.5 mm and
60.3 mm. The exchanger is built of 1.8 meter long elements The exchanger can
be connected to either counter- or parallelflow and Calculating the number of
elements required for both flow arrangement options.
We must solve the area A, and understanding that the area is the larger of the two areas,
calculate then the required number of 3.6 metre elements.
First the heat transfer rate q must be found in order to calculate the cold stream
outlet temperature from equation (4.2), then DTlm from eq. (4.6), and finally A
from eq. (4.4):
(4.2)
(4.6)
(4.4)
Tlm T1 T2 ,
T
ln T21
A
q
UTlm
Tlm
T1 T2 20.5
30C
T
20.5
1
ln
ln
30
T2
24.95C
UTlm
75000W
15.03m2
W
200 2 24.95C
m
K
The heat transfer area is the larger surface area separating the fluids; that is, the
outer wall area of the inner tube,
A = do L,
where L is the total length of tube in the heat exchanger that we must solve,
L = A / do = 15.03 m2 / ( 0.0334m) = 143.2 m,
and required number of elements n therefore
n 143.2m/1.8m 79.6 80 .
Next the same procedure should be carried out for the parallelflow
arrangement. Eq.(4.8) gives temperature differences at inlet and outlet
T1 = (Th,i Tc,i) = 90 C 10 C = 80 C
T2 = (Th,o Tc,o) = 40 C 69.5 C = -29.5 C
The fact that the outlet temperature difference is negative shows what could
have been concluded already from the outlet temperatures: in order to cool
the oil to 40C
Water needs to be heated a higher temperature than that. This makes it impossible to
achieve the required oil outlet temperature with arrangement.
COMMENTS:
A very large number of cooling elements were needed; it is likely that another type of
heat exchanger construction such as a small shell-and-tube heat exchanger with a
smaller tube size would have provided a cheaper and more compact option.
Objectives
Objectives
Summary
temperatures of the inner tube hot water and outer tube cold water at various positions were
measured
inner wall heat transfer coefficient was larger than outer wall heat transfer coefficient
nusselt number determined from inner film heat transfer coefficient and reynolds number
from hot water flow rate. a relationship is formed between these 2 and compared to
dittus-boelter correlation
Theoretical Background
Heat Exchangers
Plate Heat
Exchanger
Theoretical Background
Dimensionless Constants
ratio of inertial forces to viscous forces
Theoretical Background
Correlations
Dittus-Boelter correlation:
where:n = 0.4 if fluid is heated, n = 0.3 if fluid is cooledall fluid properties measured at
arithmetic mean bulk temperaturereynolds > 100000.7 < prandtl < 100l/d > 60
Theoretical Background
Correlations
ieder-Tate correlation:
Where:All fluid properties except viscosity at wall temperature are evaluated at bulk
temperatureReynolds > 100000.7 < Prandtl < 17000L/D > 60
Experimental Procedures
1
Results
Results
The hot water bulk temperature, (t3 + t6)/2, must be within 2 degree Centigrade of each
other for the different runsFor the 5th run, to ensure that the hot water bulk temperature
is within 2 degree centigrade of the other 4 runs, the temperature was set to be much
higher than the other runsThe temperature readings would then be used in the subsequent
calculations and their results discussed.
Discussion
Check the energy balance for the heat exchanger. Are the assumptions required for the
validity of Q = UA(log mean T) satisfied?
Discussion
Discussion
Steady-stateTime was allowed for the flow rate and fluid temperature to stabilize before
readings were taken. In terms of flow, flow of fluid in the pipes is assumed to be fully
developed. Very minor fluctuations in the flow rates further allows us to approximate a
steady state condition
Discussion
Adiabatic systemUnder adiabatic system, there is no heat loss. Qloss = 0Qhot = QcoldHeat
loss by hot water = Heat gain by cold water
Counter-current:
Co-current:
Discussion
Discussion
Discussion
Discussion
No phase changes to the fluidThe experiments lie in the region for which the fluid remains
a liquid.i.e 0-100 degrees Centigrade
Discussion
Discussion
Temperature profiles for both hot and cold water streams for counter and co-current
arrangement?
Discussion
The temperature points to be measured:
Discussion
Discussion
Discussion
Plot the film heat transfer coefficient hi and ho and the overall heat transfer coefficient
versus hot water flow for both configurations.
Discussion
Discussion
Discussion
All 5 runs satisfy the requirements to use Dittus-Boelter correlation as Reynolds > 10000,
0.7 < Prandtl < 100 and L/D > 60
All 5 runs satisfy the requirements to use Dittus-Boelter correlation as Reynolds > 10000,
0.7 < Prandtl < 100 and L/D > 60
Discussion
Include Prandtl into the constant a.Calculating Prandtl to be an average of 2.9968 in both
counter and co-current arrangements,
Discussion
towere expected, but heat loss to surroundings ranges from 2% to 50% due to poor
insulation and results in high inaccuracies in calculations
Discussion
Discuss briefly the differences between shell-and-tube heat exchanger and plate heat
exchanger.
Experimental Precautions
Flow rate meters were read at eye level to eliminate parallax error
System was given time to reach steady state after each change in flow rate and
temperature set point before data was recorded
Time was given to allow the temperature readings to stabilize after turning the
temperature selector switch before data was recorded
Mean hot water temperature (t3+t6)/2 was maintained within 2C for each hot water
flow rate
Thank you!