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British Standard Institution Learning Academy

ISO 9001:2015
INTERPRETATION &
DOCUMENTATION
COURSE
8-9 Oktober 15
Dewi Almitrasari
Lead Auditor & Trainer

Benefits to you!

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reserved.

Welcome!

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reserved.

Delegate Introductions
Introductions

Dewi Almitra Sari

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reserved.

Course Aim
To gain an understanding of effective
quality management, by using a
systematic framework to:
A) Consistently provide products or
service that meet requirements
B) Enhance customer satisfaction
C) Develop effectiveness of
documentation system

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reserved.

Learning Objectives

The
The history
history and
and
development
development of
of
ISO/FDIS
ISO/FDIS 9001
9001
What
What is
is a
a Quality
Quality
Management
Management System
System
(QMS)
(QMS)
The
The benefits
benefits of
of a
a QMS
QMS

Have
Have the
the skills
skills to
to develop
develop
documentation
:
documentation :
process
process mapping
mapping
documented
documented information
information
such
such as
as procedure
procedure and
and
supporting
supporting document
document

KNOWLEDGE

The
The terms
terms and
and
definitions
definitions used
used
Key
concepts,
Key concepts,
principles
principles and
and
structure
structure
The
The main
main requirements
requirements
of
of ISO/FDIS
ISO/FDIS 9001:2015
9001:2015
and
and how
how to
to implement
implement

SKILLS

QMS
QMS shall
shall establishing
establishing the
the
documented
documented information
information for
for
the
the effectiveness
effectiveness (Clause
(Clause 7.5,
7.5,
ISO
FDIS
9001:2015)
ISO FDIS 9001:2015)

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Solution & Result...


training journey to excellence... (2 days course)

Overview

Knowledge

Identificatio
n

The Need for


Quality
Management
System

Understanding the
requirements of
the
standard is your
essential starting
point to working
with
a management
system.

Develop your
expertise to
identify the
document and
other to
comply the
requirement

4
Documentati
on

Discover how
you
can develop the
documentation
system

1/20/17
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reserved.

tion
Training
Agenda 2 days Course

duc
Intro

Module 2
Overview

Module 1

Principle of QMS
Terminology
(Workshop 1)

Concept of Quality

Module 9
Interpretation &
Documentation of
Performance Evaluation

Customer Satisfaction
Internal Audit
Management Review

Module 10
Interpretation &
Documentation of
Improvement

Improvement
Nonconformity & Corrective action
Continual Improvement)

Closing

Module 3
ISO 9001 - General
Historical of ISO 9001
ISO 9000, ISO 9001 &
ISO 9004

Module 8
Interpretation &
Documentation of
Operation
Planning and provision of services
((Workshop 5)
Control of external providers
Release & Control of Non Conforming

Module 7
Interpretation &
Documentation of
Resources
People
Infrastructure
Process Environment
Monitoring & Measurement
Knowledge Management)
Competence
Awareness
Copyright
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Documented Information(Workshop 4
reserved.

Module 4
Interpretation &
Documentation of
Context Organisation

Interested Party
Scope
Process Mapping (Workshop 2)

Module 5
Interpretation &
Documentation of
Leadership

Commitment
Quality Policy
Role & Responsibility

Module 6
Interpretation &
Documentation of
Planning
Risk Management
(Workshop 3)
Quality Objective
Management of Change
8

Time Table
08 October 2015
08.00 Opening & Introduction
08.20 Module 1 : Concept of Quality
09.00 Module 2 : QMS Overview & Workshop 1
09.40 Module 3 : QMS Historical
10.00 Break
10.15 Module 4 : Context Organisation & Workshop 2
12.00 Ishoma
13.00

Module 5 : Leadership

14.00 Module 6 : Planning and workshop 3


15.00

Break

15.15

Continued with module 6

16.30

End of Day 1 course

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Time Table
09 October 2015
08.00 Review of day 1 materi
08.15 Module 7 : Resources and workshop 4
10.00 Break
10.15 Continued with module 7
11.00 Module 8 : Operation
12.00 Ishoma
13.00

Continued with module 8 and workshop 5

15.00

Break

15.15

Module 9 : performance Evaluation

16.00 Module 10 : Improvement


16.30

End of course

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10

Course Structure
Materials:
Delegate workbook
Loan copy of ISO 9001

Course Format:
Activities
Classroom discussions

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11

British Standard Institution


Overview

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12

Who is BSI?

Leading Global Standards Creation Body: British, European, ISO, Public, Private

The UK National Standards Body: The source of British Standards

Specialist Focus on Standards Creation, Training and Certification

Global Network: 72,000 clients in 150 countries worldwide including governments, global brands and
SMEs

Experienced: The worlds first National Standards Body established in 1901 and a founding member of
ISO

Thought Leaders: Shaped the worlds most adopted standards, incl. ISO 9001, ISO 14001, OHSAS
18001

Trusted: Were a Royal Charter Company, reinvesting profits back into our business to improve our
clients experience

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1/20/17

13

BSIs end-to-end solutions make excellence a habit

Support
Assess
Embed
Share
Shape
Together with >10,000
independent experts,
BSI leads in the
development and
maintenance of global
standards

Public
Public Standards
Standards -- PAS
PAS
British Standards - BS
European
European Standards
Standards -EN
EN
ISO
ISO Standards
Standards

We share our
standards and
guidance documents
in many formats,
from paper to PDF or
organization-wide
licenses

Online Standards
Portal
Portal
Network
Network Licenses
Licenses

R i s k
S u s t
O p e r

M a n a
a i n a b
a t i o n

Our tutors transfer


the knowledge and
skills needed to
embed excellence

In-Company
In-Company Training
Training
Public Training
Training
Public
Internal
Internal &
& Lead
Lead
Auditor
Auditor Training
Training
Self
Self Assessment
Assessment
tools
Gap
Gap Analysis
Analysis

g e m e
i l i t y
a l P e

Our assessors give


you proven ways to
measure, improve
and confidently
promote your
organization
Management
Management Systems
Systems
Certification
Certification
Gap
Gap Analysis
Analysis
Verification
Verification Services
Services
Supplier
Supplier Certification
Certification
nd Party Assessment
2
2nd
Party Assessment
Self
Self Assessment
Assessment
Tools
Tools
Product
Product Certification
Certification
Kitemark
Kitemark &
& CE
CE
marking
marking

We support you with


the knowledge and
business tools you
need to continually
improve

Entropy
Entropy Software
Software
BSI Excellerator
Report
Report
Supply
Supply Chain
Chain
Solutions
Solutions
Six
Six Sigma
Sigma Training
Training
Business
Business Improver
Improver
Training
Training

n t S t a n d a r d s
S t a n d a r d s
r f o r m a n c e S t a n d a r d s

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14

Standardisasi

Sertifikasi
International Accreditation Forum
Certified once, accepted everywhere

UK

Accreditation Body

USA

Accredit
s

Certification Body

Organization

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15

BSI Standards World Standards


Since 1901 BSI has worked with industry to build consensus and develop standards of
excellence

Year

British
Standard

ISO Standard

1987

BS 5750

ISO 9001 (Quality Management)

1992

BS 7750

ISO 14001 (Environmental Management)

1995

BS 7799

ISO/IEC 27001 (Information Security)

1996

BS 8800

OHSAS 18001 / AS/NZS 4801 (Occupational Health & Safety)

2000

BS 8600

ISO 10002 (Customer Satisfaction)

2002

BS 15000

ISO/IEC 20000 (IT Service Management)

2002

TS 16949

ISO/TS 16949 (Automotive)

2009

BS 16001

ISO 50001 (Energy Management)

2009

BS 5750 (based)

AS 9100 (Aerospace)

2012

BS 25999

ISO 22301 (Business Continuity)

2012

BS 8901

ISO 20121 (Sustainable Events)


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16

1
Concept of Quality

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MUTU

18
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18

Quality ? Mutu ?

Quality
Management /
Manajemen Mutu

Quality
Control/
Kendali
Mutu

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Quality
Assurance /
Jaminan Mutu

19

Apa itu Mutu?


Kaoru Ishikawa
(1915 1989)

Mutu berarti kepuasan pelanggan

Philip Bayard
Crosby (19262001):

Mutu berarti kesesuaian terhadap


persyaratan

Joseph Moses
Juran (1904
2008)

Mutu berarti kesesuaian dengan


penggunaan

William Edwards
Deming (19001993)

Memenuhi dan melebihi harapan dan


kebutuhan pelanggan, dan
peningkatan berkelanjutan

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20

Evolusi Sistem Manajemen Mutu


Evolusi Sistem Manajemen Mutu
(ISO 9001:2015)
(ISO 9001:2015)

ZERO DEFECT CONTINUOSLY &


ZEROPARTIES
DEFECT SATISFCATION
CONTINUOSLY &
INTERESTED
INTERESTED PARTIES SATISFCATION

Q Performance
Q Performance

CUSTOMERS SATISFCATION CONSISTENTLY


CUSTOMERS SATISFCATION CONSISTENTLY
ZERO DEFECT CONTINUOSLY &
ZERO
DEFECT SATISFCATION
CONTINUOSLY &
CUSTOMERS
CUSTOMERS SATISFCATION
ZERO DEFECT CONTINUOSLY
ZERO DEFECT CONTINUOSLY

SUSTANAIBILITY
SUSTANAIBILITY

(ISO 9001:2008)
(ISO 9001:2008)
QUALITY
MANAGEMENT

Quality
Quality
Assurance
Assurance

PERFORMANC E

Quality Control
Quality Control

ZERO DEFECT
ZERO DEFECT
Quality Inspection
Quality Inspection

COMPLIANC
E

Non Quality Culture


Non Quality Culture
Time
Time

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21

comprehensive portfolios ensure your corporate reputation remains


secure

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22

Key terms and definitions


BS EN ISO 9000
BSI British Standards

Management ?
Coordinated activities to direct and
control an organization

Quality Management ?
Management with regard to quality
Quality Management System
?
Management system with regard to
quality

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Quality
management
systems
Fundamental
s
and
vocabulary

23

Workshop 1a

Terms and Definitions

15 minutes
Click here to
start

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24

Sistem manajemen
Integrasi dari keseluruhan sistem

manajemen yang meliputi struktur


organisasi, rencana kegiatan,
tanggung jawab, prosedur, proses dan
sumber daya untuk pengembangan,
penerapan, pencapaian dan
pemeliharaan kebijakan atau arah VISI
perusahaan/organisasi.

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25

VISI & MISI

Kemana tujuan kita ?

KEBIJAKAN

Uraian dari visi & misi ?

SASARAN/TARGET

STRATEGI

Plan

Do

Indikator pencapaian visi & misi ?


Rencana
Manajemen Mutu

PROGRAM
SISTEM DOKUMENTASI Metode pencapaian sasaran : prosedur,

juklak, juknis, form dll

Action Check
PENERAPAN

PEMANTAUAN,
EVALUASI & TINDAK
LANJUT
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26

Mengapa kita
perlu sistem ?

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27

Integrasi = Keterkaitan

SASARAN MUTU
PROSES
DOKUMENTASI

TUJUAN

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28

HARAPAN
CUSTOME
R

KEBIJAKAN &
SASARAN, PROGRAM

Personel

Peralatan

Tg. Jawab&wewenang
Kompetensi/Kualifikasi
Pelatihan
Record
Ketersediaan

PROSES

PLAN

DO

Informasi/Metode

Material

Kebutuhan
Ketersediaan
Kemampuan
Pemeliharaan
Kondisi

Spesifikasi
Ketersediaan
Penyimpanan
Pengadaan
Kondisi lingkungan
Penetapan
Pengelolaan

Kebutuhan
Spesifikasi
Akurat
Analisa
Komunikasi
Ketersediaan

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ACTION CHECK

29

Pengukuran efektifitas sistem manajemen mutu

Sasaran mutu
organisasi

Hasil
pencapaian

Peningkatan
% 100
0

75

50

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25

30

2
Management Principle

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Key concepts : Management Principles

Customer
Focus

Leadership

Engagemen
t of People

Process
Approach

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Improveme
nt

Evidencebased
Decision
Making

Relationshi
p
Manageme
nt

32

Menetapkan harapan pelanggan


sekarang dan akan datang

Organisasi tergantung
pada pelanggan

Persyaratan Pelanggan

Prinsip 1:
Customer Focus /
Fokus Pelanggan

Kepuasasn Pelanggan !
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33

Pemimpin harus menetapkan


keseragaman tujuan dan arah organisasi.
Harus menciptakan kesadaran semua
orang untuk ikut serta terlibat mencapai
sasaran

Prinsip 2:
Leadership /
Kepemimpina
n
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34

Setiap orang di setiap level adalah bagian


penting dari organisasi.
Keterlibatan penuh dari karyawan sangat
menguntungkan bagi organisasi.

Prinsip Ke-3
Engagement of
people

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35

Hasil yang diinginkan dapat dicapai lebih efisien bila


sumber daya dan kegiatan yang terkait dikelola sebagai
suatu proses.
Identifikasi, pemahaman dan pengelolaan suatu sistem
dari proses-proses yang saling berhubungan untuk
mencapai sasaran yang ditetapkan meningkatkan
efektifitas dan efisiensi organisasi.

Prinsip Ke-4
Pendekatan
proses
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36

Key concepts : Process Approach


A Coherent System:
(Interactions)

Understandi
ng
requirement
s

(Outputs)
(Inputs)
Process

Intended
results
Processes adding value
Processes providing effective performance
Improvements (through evaluation) of
data/information
PDCA (process) methodology (Fig. 2)
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Activities
understood
and managed as
interrelated
processes

Consistent,
predictable results
Meeting
requirements
Customer
satisfaction
37

Peningkatan
berkelanjutan
haruslah menjadi sasaran tetap dari
organisasi

Prinsip Ke-5
Peningkatan

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38

Pengukuran efektifitas sistem manajemen mutu

Sasaran mutu
organisasi

Hasil
pencapaian

Peningkatan
% 100
0

75

50

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25

39

Prinsip Ke 6
Pendekatan Fakta/bukti untuk
keputusan

Keputusan yang efektif adalah yang


berdasarkan pada analisa terhadap data dan
informasi.

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40

Organisasi
dan
pemasoknya
selalu
tergantung satu sama lain dan hubungan
yang saling menguntungkan meningkatkan
kemampuan dari kedua belah pihak untuk
menghasilkan nilai tambah yang lebih
besar.

Prinsip Ke-7
Relationship Management

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41

Workshop 1b

Quality Management
Principle

15 minutes
Click here to
start

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reserved.

42

3
ISO 9000 Family

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ISO 9001 History

D
D&
&
D
D

BSI

Pellentesque mollis
felis dolor, quis
aliquet sapien
dapibus tempus
lectus. Nulla sed
posuere velit, ut
gravida nibh.

BSI

BS 5750: Part 1 : 1987


ISO 9001 1987
EN 29001 - 1987

BS 5750: Part 2 : 1987


ISO 9002 1987
EN 29002 - 1987

Quality systems

British Standard

Quality systems
British Standard

Quality systems
British Standard

BS 5750: Part 3 : 1987


ISO 9003 1987
EN 29003 - 1987

Part 1. Specification for final inspection


and test

Part 1. Specification for production


and installation

Part 1. Specification for design/development,


production, installation and servicing

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44

ISO Standards for Quality Management


BS EN ISO 9001

BS EN ISO 9000
BSI British
Standards

BS EN ISO 9004
BSI British
Standards

BSI Standards Publication


Quality
Manageme
nt
systems
Requiremen
ts

Quality
managemen
t
systems
Fundamental
s
and
vocabulary

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Managing for
the
sustained
success of an
organization

A quality
management
approach

45

Evolusi Seri ISO 9000


Sejarah perubahan ISO 9001:

BS 5750
Part 2:1979

1st edition :
ISO 9001:1987
ISO 9002:1987
ISO 9003:1987

2nd edition :
ISO 9001:1994
ISO 9002:1994
ISO 9003:1994

3rd edition :
ISO 9001:2000

BS EN ISO 9001
BSI Standards Publication
Quality Management
systems Requirements

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reserved.

e
l
e

se

.
p
e

4th edition :
5th edition :
ISO 9001:2008 ISO 9001:2015

BS EN ISO 9000
BSI British
Standards
Quality management
systems
Fundamentals
and vocabulary

BS EN ISO 9004
BSI British
Standards
Managing for the
sustained success of
an
organization A
quality
management
approach

46

Accredited Certification

International Accreditation ForumEstablishe


Certified once, accepted everywhere
s

Accreditation Body
Accredit
s

Certification Body

Multilateral Recognition Arrangements


Mandatory Documents

UKAS, or
equivalent local
national body

BSI, or esteemed
competitor

Personnel
Certification Body

Certificate
s

Auditor

User

Organization

Train
s

eg IRCA

Accredit
s
Training Course,
Tutor,
Training Body

Audits

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47

Nama Perusahaan
dan alamat

Ruang Lingkup
aktifitas

Tanggal penerbitan
dan masa berlakuk
sertifikat
Badan sertifikasi
dan lembaga yang
mengakreditasi
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reserved.

48

CERTIFICATION PROCESS ISO 9001


Renewal Certification Process
Receive
Manual &
Procedure

Min. 3 weeks before audit

Stage 1
Audit

PreAudit

Corrective
Action
OPTIONAL

major
Corrective
Actions

6-monthly
Surveillance
Audit

Stage 2
Audit

major

major N

Follow-up
audit

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Y
Corrective
Actions

3 year

Max.
3
months

Corrective
Actions
Max.
3
months
Follow-up
audit

49

Clause of ISO 9001:2015


1
1

Scope

Planning

Normative references

Support

Terms and definitions

Operation

Context of the
organization

Performance evaluation

5
5

Leadership

10

1/20/17

10

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Improvement

50

1) Scope

this particular Management System Standard (MSS) is


addressed, and this includes the intended result(s) of the
application of this Standard. These have already in the main
been addressed through the promotion of the process
approach, namely:
Consistent provision of products and services that meet
customer and applicable statutory and regulatory
requirements (legal requirements)
Intended outcome is that which is intended as a result of
the application of the standard, or process etc.
Expected outcome is that which is expected by interested
parties

2) Normative
references

cites ISO 9000:2015 Quality Management


Systems Fundamentals and vocabulary
as indispensable for its application

3) Terms and
definitions

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51

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52

4
Context of Organisation
Clause 4 - ISO 9001:2015

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Clause 4: Context of the Organization


(1)

Understanding the
organization and its context

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54

Understand the Context of your


Organization

Determine:

Purpose
and
strategic
direction

Applicabili
ty
Products
and
services

Intended
result(s)
of QMS

External
and
internal
issues

Organization
Boundarie
s and
applicabili
ty (Scope)

Requireme
nts of
these
interested
parties
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Interested
parties
relevant
to the
QMS

55

Clause 4: Context of the Organization


(2)
4.2. Understanding
the
and expectations
of
Citizens
Theneeds
Organization
Competitors
interested
parties
Management
Customers
Media
Distributors
Shareholders
Investors
Owners
Insurers
Government
Regulators
Recovery service
suppliers

Top Management
Those accountable
for Quality policy
and implementation

Commentators
Trade groups
Neighbors

Those who implement


and maintain the
QMS

Pressure groups

Those who maintain


QMS and risk
procedures

Other response
agencies

Other Staff

Staff dependents

Contractors

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Emergency services

Transport services

56

Clause 4: Context of the Organization


(3)
4.3. Determining the scope of the
QMS
4.4. QMS and its Processes

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57

4.4. QMS and its Processes

Organisasi harus:
mengidentifikasi proses-proses yang diperlukan

Peta
Proses

menetapkan tahapan dan interaksi dari proses-proses


menetapkan kriteria dan metoda untuk menjamin operasi dan
pengendalian
menjamin ketersediaan dari sumber daya dan informasi
memonitor, mengukur dan menganalisa proses-proses
menerapkan tindakan yang dibutuhkan untuk mencapai hasil yang
direncanakan dan peningkatan berkesinambungan.

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58

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59

Key concepts : Process


With who?
(responsibilities,
authorities)

With what?
(resources)

Inputs?
(what,
from
whom)

PROCESS

Outputs?
(what,
to whom)

What results?
(monitoring, measurements,
performance indicators)

How done?
(criteria, methods/controls
documentation)

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60

Key concepts Process Approach


A Coherent System:
(Interactions)

Understandi
ng
requirement
s

(Outputs)
(Inputs)
Process

Intended
results
Processes adding value
Processes providing effective performance
Improvements (through evaluation) of
data/information
PDCA (process) methodology (Fig. 2)
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reserved.

Activities
understood
and managed as
interrelated
processes

Consistent,
predictable results
Meeting
requirements
Customer
satisfaction
61

Representation of the structure of this


International Standard in the PDCA cycle
Quality Management System
(4)
Organization
and its context
(4)

Support and
Operation
( 7,8)

Do

Plan

Customer
requirement
s

Planning (6)

Leadership
(5)

Act

Needs and
expectations
of relevant
interested
parties (4)

Performanc
e evaluation
(9)

Check
Improveme
nt (10)

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Customer
satisfaction

Results of
the QMS

Products
and
services

62

Contoh Generik Business Process


Calon Mahasiswa

Bagian Administrasi dan


Akademik Kemahasiswaan

Pendidikan &
Pengajaran
Workshop

Fungsi
Perbaikan dan
Perawatan

Laboratorium

Fungsi
MIS

Perpustakaan

Penelitian dan
Pengabdian Pada
Masyarakat

Fungsi
Publikasi

Fungsi
Penjaminan
Mutu

Bg Umum,
Administrasi
dan keuangan

Lulusan,Industri,
Masyarakat

Business process mapping sebagai peta aliran fungsi untuk menjelaskan interaksi antar
fungsi dan menjadi fondasi dalam menetapkan key performance indikator yang efektif
dengan berlandaskan kaidah next process is our customer dan kaidah quality built by
every proceses within organization

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63

Contoh Generik Context Diagram


Perpustakaan

Laboratorium

Workshop
Review dan
Improvement
Process

PEN-01

PEN-03

Prosedur Proses

Prosedur Pelaksanaan
dan Evaluasi Ujian
Semester

Belajar Mengajar

UPT Perbaikan
dan Perawatan

Unit MIS

Bagian Akademik
dan Administrasi
Kemahasiwaan

PEN-04
Prosedur Bimbingan dan
Administrasi Tugas Akhir

Unit
Publikasi

P3M

Bg Umum,
Administrasi
dan keuangan

Context Diagram adalah menjadi landasan penyusunan prosedur yang efektif.


Prosedur yang efektif adalah prosedur yang dibangun bukan berdasarkan klausul ISO tapi sebuah prosedur
yang disusun dari nature of business proses organisasi yang disempurnakan untuk memastikan compliance
dengan ISO Requirement.

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Business Process

SP-01

Planning

CP-01

PP-01

WI-XX-01
(Penerimaan
Mhs baru )

Order Processing
Litbang

SP-02
CP-02
RID-01

Umum

WI-XX-02
(Pembuatan
Kartu Tanda
Peserta Test)

Logistics
SP-03

QA, MR

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66

Structure of quality management system and documentation


Sample 1
<Process >

< Procedure>

< W.I. >

ISO 9001 Quality Management System

Human resource
management process
Sales marketing process

Production
management process

Equipment control
procedure procedure
Purchasing
Production procedure
Inspection procedure

Purchasing information control


instruction
Supplier evaluation criteria
Products inspection criteria
Purchasing criteria
Inquiry, negotiation and
comparison of price

Design and research


process
Financial management
process

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Contoh
MATRIKS KORESPONDENSI "DOKUMENTASI - STANDARD"

No

Departemen/
Proses

Nama
Dok.

No
Dok.

Klausul ISO 9001


Prosedu
Regulasi
r

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5
Leadership
Clause 5 - ISO 9001:2015

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5.1. Leadership and


commitment

Leadership and
commitment for the
quality management
system

Customer focus
5. Leadership

5.2. Quality policy

5.3. Organizational
roles,
responsibilities and
authorities

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5.1 LEADERSHIP & COMMITMENT

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FOKUS KE PELANGGAN
Persyaratan pelanggan dan peraturan
yang berlaku telah ditetapkan, dipahami
dan dipenuhi secara konsisten

Top manajemen
harus menjamin:

Resiko dan peluang yang dapat


berakibat pada pelayanan & produk
serta kemampuan untuk untuk
meningkatkan kepuasan pelanggan
telah ditetapkan
Fokus untuk meningkatkan kepuasan
pelanggan selalu dipelihara/dijaga
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5.2 Kebijakan Mutu

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5.3. PERANAN ORGANISASI, TANGGUNG JAWAB


DAN WEWENANG

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6
Planning
Clause 6 - ISO 9001:2015

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Clause 6: Planning for the QMS


6.1. Actions to address risks and opportunities
6.2. Quality objectives and planning to achieve
them
6.3. Planning of changes
4.1

Issues

6.1
Determine risks and opportunities
9.2

6.1
Plan actions to address risks and opportunities

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One can slice and dice these multiple


dimensions of risk*

Equity Risk
Market Risk

Credit Risk

Specific
Risk
Trading Risk

Interest Rate Risk


Currency Risk

Gap Risk

General
Market
Risk

Commodity Risk
Operational
Risk
Risks
Reputational
Risk
Business and
strategic risks

Counterparty
Risk
Transaction Risk
Issuer Risk
Portfolio
Concentration
Risk

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Issue Risk

77

Threat map

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Business Risk Assessment Process

Identify
Risk
Understand
and analyse
the business

Focus on
strategic
issues

Assessment
of Controls

Business
Management

Assess
business
risk

Assess
implemented
risk control

Strategy
Planning
Implementation
Monitoring
Improvement

Prioritising
of critical
risk

Improved
internal
control

Assessment
of Risk

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Managed
Business

79

Risk context, assessment and treatment


Relevant
Issues
(from
context)
red = -ve
green =
+ve

Risk
Identification

Risk Analysis

Risk
Evaluation

Impact significant
but likelihood
unknown (high
uncertainty)

Unable to
qualify as
likelihood
unknown

Risk Treatment

Residual risk

Subscribe to Economic
indicators service for
horizon scanning
economic conditions and
global trends

Unknown
pending horizon
scan. Re-evaluate
on report receipt.
Tolerate risk.
Transfer
emergency funds
to holding
company

Neighbourh
ood
disruption in
street
cabling
New fibre
technology
available
Workforce
retention

Share
holders:
Stock
market
crash

Economic
Significant
effect on profit
objectives and
liquidity if
share price
collapses

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SAMPLE - LIST OF RISK ITEMS


Design Engineering Risks

Procurement Risks

HSE Risks

FEED Docs in ITB Docs are not RFQ & RFP documents are HSE Project Plan
detail and incomplete additional not clear such as : Scope of Implementation. High
some procentage for Bill of
Supply, Data Sheet, Bill of
standard will impact to
Quantity calculation may
Quantity, Specification, Test project cost and schedule
required.
Witness, Chemical
/Oil/Grease Supply, Spare
Part For Commissioning & 2
Years Operations, engineering
document should be supply,
Fabrication Schedule,
Packaging Specification,
General Condition, etc are not
clear.
Plot Plan, P&ID, One Line
Diagram & Hazardous Area
Change

Critical Items and Very tight


Schedule that need special
attentions

Inaccurate assumptions on
technical issues in planning
stage
Surveys incomplete

Increase in material cost due Environmental analysis


to market forces
(AMDAL) incomplete

Project Management Risks

Organizational
Risks

Project purpose and need is not Inexperienced staff Refer To Legal


well-defined
assigned
Analysis on Draft of
Contract from Legal
Department or Refer
to Analysis from
Contract Engineer

Risk Register and Risk


Project scope, schedule,
Losing critical staff
Management Execution are objectives, cost, and deliverables at crucial time of
not well done since
are not clearly defined or
the project
Engineering Design Stage. understood
Unreasonably high expectations Insufficient time to
from stakeholders
plan

Political Situation is unstable, Environmental regulation or Vendor or contractor delays


War, Riot, Embargo
local regulation is not Clear
or Changed
Changes to Capacity, Materials Economic is Unstable,
Construction Waste
Estimating and/or scheduling
or Specification
Depression, Inflasion,
Treatment Availability
errors
Currency Rate is unstable, Oil
Price is unstable or increase.
SIL, HAZID & HAZOP Study
Disaster, Climate, High/Low Availability of project data Unplanned work that must be
have potensial to add more
Tide and Other Nature
and mapping at the
accommodated
materials, instrument &
Conditions.
beginning of the
equipments.
environmental study is
insufficient
Basic Engineering Design Data Massive Development or
New information after
Lack of
& Detail Engineering Design
Massive Construction in some Environmental Document is coordination/communication
Data are wrong.
country or Province that
completed may require rerequires a lot of Cosntruction evaluation or a new
materials
document (i.e. utility
relocation beyond
document coverage)

Unanticipated
project manager
workload
Internal red tape
causes delay
getting approvals,
decisions
Functional units
not available,
overloaded

P&ID and Plot Plan Review


Meeting are not so carefully

Overlapping of one
or more projects

Loading & Unloading and


Transportation Plan which

Terms &
Conditions
Contract Risks

New
alternatives
required
support
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avoid, mitigate or
resources or overly optimistic

Lack of specialized
staff or Skilled MP
resources are
limited.

81

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The FMEA Form

Identify failure modes


and their effects

Identify causes of the


failure modes
and controls

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A Closer Look

Prioritize

Determine and assess


actions

85

Workshop 3

Risk Management

45 minutes
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start

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6.2. Quality objectives and


planning to achieve them

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Objective and Effort of the whole


institution
Current
Current
Situation
Situation

Risk
Analysis

progressing

Risk A
Objectives A
Risk B
Objectives B
Risk C
Objectives C

Future
Future
Situation
Situation

Vision

Mission
Institusional
objectives

Performance
indicators
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6.3. Planning of Changes


Planning/implementing QMS changes (6.3),
Controlling operational changes, planned and
unintentional (8.1)
Addressing unplanned changes affecting products &
services (8.5.6)
See also 7.1.6 Organizational knowledge - for
addressing changing needs and trends, with respect
to knowledge

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7
Resources
Clause 7 - ISO 9001:2015

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Clause 7: Support
7.1 Resources

Determine and provide the necessary resources


including people, infrastructure, operational processes,
and knowledge

7.2 Competence

Identify and maintain competence

7.3 Awareness

Make objectives known, and ensure awareness of QMS

7.4 Communication

What, when, how, who, and to whom

7.5 Documented information

Reflects variety of sources and need to back up


information
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7.1. Sumber daya /


Resources
7.1.1. Organisasi harus menetapkan
dan menyediakan sumber daya yang
diperlukan

7.1.2 Sumber
Daya Manusia
organisasi harus
menyediakan orang-orang
yang diperlukan untuk
efektifitas operasi dari
sistem manajemen mutu,
termasuk proses yang
diperlukan.

7.1.3
Infrastruktur

Organisasi harus menetapkan,


menyediakan dan memelihara
infrastruktur untuk operasi dari
proses dalam mencapai
kesesuaian produk dan jasa.
Infrastruktur dapat mencakup:
bangunan dan utilitas
terkait;
peralatan termasuk
perangkat keras dan
perangkat lunak;
transportasi;
teknologi informasi dan
komunikasi.
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7.1.4 Lingkungan
Kerja
Organisasi harus
menetapkan,
menyediakan dan
memelihara lingkungan
yang diperlukan untuk
operasi dari proses untuk
mencapai kesesuaian
produk dan jasa.
Lingkungan dapat mencakup
fisik, sosial, psikologis,
lingkungan dan faktor
lainnya (seperti suhu,
kelembaban, ergonomi dan
kebersihan
92

7.1.5 Monitoring and measuring resources


Dimana pemantauan atau pengukuran yang digunakan untuk bukti
kesesuaian produk dan jasa dengan persyaratan yang ditentukan, organisasi
harus menentukan sumber daya yang dibutuhkan untuk memastikan
kevalidan dan kehandalan dari hasil pemantauan dan pengukuran.
Organisasi harus memastikan bahwa sumber daya yang disediakan:
cocok untuk jenis tertentu kegiatan pemantauan dan pengukuran yang
dilakukan;
dipelihara untuk memastikan kesesuaian tujuan mereka.

These need to be determined/provided to ensure valid and reliable


results. Controls will include: suitable resources, maintenance,
documented information, measurement traceability (if required)
including: verification, calibration status, adjustment safeguards, and
appropriate corrective action on equipment malfunction.

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7.1.6. Organisational Knowledge


Defined as available collection of information (meaningful data
facts about an object) being a justified belief and having a high
certainty to be true.
This can include information such as intellectual property and
lessons learned.
The requirement here is to determine, maintain and make
available (extent necessary) the knowledge necessary for the
operation of its processes, AND to achieve conformity of products
and services.
Knowledge necessary to address changing needs and trends will
also need considering, and how to acquire or access any
additional knowledge necessary.
Sources: (Internal) learning from failure/success, capturing
knowledge of experts, etc. (External) academia, standards,
conferences, customers, external providers etc.
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Other support
Kompetensi (7.2)
Organisasi harus:
menentukan kompetensi yang
diperlukan untuk orang (s) yg.
melakukan pekerjaan di bawah
kendalinya dapat mempengaruhi
kinerja mutu;
memastikan bahwa orang-orang ini
kompeten atas dasar pendidikan,
pelatihan, atau pengalaman;
di mana berlaku, mengambil tindakan
untuk memperoleh kompetensi yang
diperlukan, dan mengevaluasi
efektivitas tindakan yang diambil;
menyimpan informasi terdokumentasi
sebagai bukti kompetensi.
CATATAN tindakan Berlaku dapat meliputi,
misalnya, penyediaan pelatihan, mentoring,
atau re-assigment orang saat ini bekerja;
atau mempekerjakan / mengontrak orang
yang kompeten.

Kepedulian (7.3)

Komunikasi (7.4)

Orang yang
melakukan
pekerjaan di bawah
kendali organisasi
harus peduli
terhadap:

Organisasi harus menetapkan


komunikasi internal dan
eksternal yang relevan
dengan sistem manajemen
mutu termasuk:
pada apa yang akan
dikomunikasikan;
kapan berkomunikasi;
dengan siapa
berkomunikasi;
bagaimana berkomunikasi.

kebijakan mutu;
sasaran mutu yang
relevan;
kontribusi mereka
terhadap efektivitas
SMM, termasuk
manfaat dari
peningkatan kinerja
mutu;
implikasi
ketidaksesuaian
persyaratan sistem
manajemen mutu

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7.5. Documented Information

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7.5. Documented Information

Pengendalian dokumen
menyetujui dokumen akan kecukupannya sebelum diterbitkan,
meninjau dan memperbaharui seperlunya dan menyetujui ulang
dokumen,
memastikan perubahan dan status revisi terkini,
versi relevan dari dokumen yang berlaku tersedia di tempat
pemakaian,
dapat dibaca dan mudah dikenali,
Pengendalian dokumen yang berasal dari
luar
mencegah pemakaian tak disengaja dari dokumen obsolete
(kadaluarsa)

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7.5. Documented Information


Pengendalian Rekaman
Identifikasi rekaman
Cara penyimpanan
Cara perlindungan
Cara pengambilan
Masa retensi
Cara pembuangan rekaman.
Rekaman harus terbaca, dapat dikenali dan mudah
ditemukan.

98

1/20/17
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Workshop 4

Documentation

30 minutes
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8
Operational
Clause 8 - ISO 9001:2015

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Clause 8: Operation
Operational planning
and control
Requirements for products and
services
Design and development of products
and services
Control of externally provided products and
services
Production and service
provision, including
release

Control of nonconforming
process
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1

8.1. Operational
planning and control
8.1 Perencanaan dan Pengendalian Operasional

Merencanakan, menerapkan
dan mengendalikan proses
yang diperlukan untuk
realisasi produk.
Perencanaan realisasi
produk harus taat azas
dengan persyaratan

Menetapkan :

Kriteria proses

Kriteria keberterimaan produk dan


pelayanan

kebutuhan sumber daya

Pengendalian proses antara lain aktifitas


verifikasi, validasi, monitoring,
measurement inspeksi dan test yang
diperlukan spesifik teradap produk dan
kriteria keberterimaan produk;

Informasi dokumen yang diperlukan


termasuk rekaman diperlukan untuk
menyediakan bukti bahwa proses-proses
realisasi dan produk yang dihasilkan
memenuhi persyaratan

Pengendalian perubahan

Pengendalian outsource

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2

8.2. Requirement for product and


Services

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3

8.2. Requirement for product and


Services

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4

8.2. Requirement for product and


Services

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5

8.3. Design & Development


8.3.3. MASUKAN DISAIN &
PENGEMBANGAN
Persyaratan Pelanggan &
Pasar
Peraturan
Disain sebelumnya
Sumber daya (material,
peralatan, Skill yang
diminta, Evaluasi &
pemeriksaan)

8.3.4. PENGENDALIAN
DISAIN &
PENGEMBANGAN
Evaluasi kemampuan
pemenuhan persyaratan
VERIFIKASI (Self-checking,
Pemeriksaan oleh
personel/Team yang
independent , Metode
pembanding (Kalkulasi atau
evaluasi design yang serupa),
Test, simulasi atau uji coba

8.3.2. PERENCANAAN
DISAIN &
PENGEMBANGAN

VALIDASI, Memastikan
sesuai dengan keinginan

Tahapan proses

Identifikasi masalah dan


tindak lanjut

tinjauan, verifikasi &


validasi untuk setiap desain

8.3.5. KELUARAN DISAIN &


PENGEMBANGAN
Sesuai Masukan
Dapat diproses secara efektif
dan efesien

8.3.6. . PENGENDALIAN PERUBAHAN


Identifikasi
Pengendalian dokumen terkait

tanggung jawab &


wewenang

Informasi harus akurat & benar


Komunikasi yang efektif

komunikasi dengan bagian


terkait

Perubahan harus diverifikasi dan validasi


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6

8.4. Control of externally provided products and


services

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7

8.4. Control of externally provided products and


services

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8

8.4. Control of externally provided products and


services

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9

8.5.1. Pengendalian penyediaan produk dan


pelayanan

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Process Identification

30 minutes
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1

8.5.2. Identifikasi & Mampu Telusur

Organisasi harus:
identifikasi produk dengan cara sesuai diseluruh
realisasi produk , jika diperlukan
identifikasi status produk berkaitan dengan persyaratan
pengukuran dan pemantauan
mengendalikan dan merekam identifikasi khas dari
produk, bila mampu telusur dipersyaratkan

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2

8.5.3. property belonging to Customers or External


providers

harus:
diidentifikasi
diverifikasi
dilindungi dan dijaga
milik pelanggan atau provider eksternal yang hilang, rusak atau
karena suatu hal tak layak pakai harus direkam dan dilaporkan
Property mencakup intelektual property

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3

8.5.4. Preservasi

Preservasi kesesuaian produk selama proses internal dan


penyerahan
Mencakup:
identifikasi
penanganan
pengemasan
penyimpanan
perlindungan

bagian-bagian yang menjadikan produk

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4

8.5.5. Post Delivery Activities

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5

8.5.6. Control of Changes

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6

8.6. Release of Product and Services

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7

8.7. Control of NonConforming


Output

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8

9
Performance Evaluation
Clause 9 - ISO 9001:2015

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Clause 9 Performance evaluation


9.1 Monitoring, measurement, analysis and evaluation

What needs to be monitored and measured, how and when

9.2 Internal audit

To establish whether the QMS conforms to requirements


and is effectively implemented and maintained

9.3 Management review

Top management must regularly review the QMS

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0

Clause 9 Performance evaluation


9.1. Monitoring,
measurement, analysis and
evaluation

What needs to be monitored and measured,


how and when
9.1.3
(Analysis and
evaluation)

9.1.2
(Customer
satisfaction)

9.1.1
(General)

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1

9.1.2. Customer
Satisfaction

UNANTICIPATED
DESIRED
EXPECTED
BASIC
Standar minimun
yg diterima

Nilai rata-rata
(sama seperti
jasa lainnya)

Apa yang
diinginkan
pelanggan

Melebihi apa
yang
diinginkan
pelanggan

Faktor Kepuasan
Faktor loyalitas pelanggan
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2

Clause 9 Performance evaluation


9.2. Internal Audit
To establish whether the QMS conforms to
requirements and is effectively implemented and
maintained

At
Atplanned
planned
intervals
intervals
(status
(statusand
and
importance)
importance)

Ensure
Ensure
system
system
conforms
conformsto
to
planned
planned
arrangement
arrangement
ss

Ensure
Ensure
system
system
conforms
conformsto
to
ISO
9001
ISO 9001

Effectively
Effectively
implement
implement
ed
edand
and
maintained
maintained

Follow-up
Follow-up
actions
actions

Audit
Auditcriteria,
criteria,scope,
scope,frequency,
frequency,methods
methodsdefined
definedin
indocumented
documented
information
information

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3

9.3. Management Review

Sistem harus ditinjau oleh top managemen :


dalam interval yang direncanakan
untuk menjamin berlanjutnya kesesuaian, kecukupan dan
keefektivan
untuk menilai kesempatan untuk peningkatan dan
kebutuhan untuk perubahan sistem, kebijakan dan sasaran
mutu

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4

Management Review
WHAT NEEDS
TO CHANGE?

CONSIDER:
Previous actions/
status
External/
internal issues

Opportunities (C.I)

N/Cs,
corrective actions
Monitoring/
Measurement

REVIEW
REVIEW

Changes to QMS

Audit results
Customer satisfaction
External providers
Adequacy of
resources

Resource needs

Process performance
Risks and
opportunities
Continual
improvement (C.I)

Doc. Information

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12
5

1
0
Improvement
Clause 10- ISO 9001:2015

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Clause 10: Improvement


Improvement
Nonconformity and
corrective action
Continual improvement

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12
7

Improvement

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12
8

What to
evaluate ?
Policy
Critical Success
Factor

How to
evaluate ?
Data collected

Analyze

Responsibility

Measurement

Frequency

Program

Method

Action
Corrective
Correction
Improvement
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12
9

Nonconformity and corrective


action

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13
0

Continual improvement

QUALITY PROBLEM

CORRECTIVE ACTION

Operational Cost

Coordination between function

Customer satisfaction Result

Caused identification

Non conformity

Analysis & corrective action plan

Performance

Follow up

Health & Safety

Implementation monitoring,
efficiency and evaluation on its
effectiveness

PREVENTIVE ACTIONS
POTENTIAL

Caused identification

PROBLEMS

Analysis & preventive action plan


Implementation
Implementation monitoring,
efficiency and evaluation on its
effectiveness (Management Review)
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CONTINUAL
IMPROVEMENT
13
1

Continual improvement

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13
2

Review and Final Questions

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13
3

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