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1
Powered flight and Thrust control
The propellants require very large thrust because it has to
overcome the gravity and air resistances. And also the total
mass of aircraft is largest at initial takeoff state.
In this case, the single stage rocket is inefficient, so it is
designed to two or four stages and it requires the thrust vector
control system to control the flight direction and flight
attitude.
2
3.1
Key definition
3
Key definition
4 . Specific impulse
Specific impulse : thrust(F) per unit mass flow rate of exhaust gas( )m p I s F
m p g c
Unit : second [sec]
m p u j uj
Is = = [sec]
m p g c gc
F : thrust [kgm/s2 or N]
uj : jet speed [m/s]
gc=m :p Gravity coefficients [m/s2]
: mass flow rate of propellant gas
Key definition
5 II. Specific impulse of turbo jet
F
= u j - ua ( ua : flying speed )
m p
Structural coefficient,
Excellent rocket institutions
= == (3-7) Propellant mass fraction , mass
ratio R, Payload are designed large
Propellant mass fraction, The small structural coefficient is
better but sacrifice the strength if the
= == (3-8) is too small.
R= (3-9)
Key definition
9 VI. Multi stage roket
Initial mass
Propellant mass
Structure mass
Thrust
Burning time
The structure coefficient i and mass ratio Ri is calculated from table 3-1
Key definition
11 VII. Example
Key definition
12 VII. Example
Empty mass Propellant mass Thrust Burnout time Burnout velocity Burnout Altitude
Fuel Oxidizer
Equipment
Apollo
spacecraft
Solution
Key definition
13 VII. Example
Solution
3.2
Thrust Analysis
14
Thrust Analysis
15 I. Thrust Analysis
Thrust expression of rocket propulsion
Set the control volume
Use the momentum conservation
Decomposition of forces.
Momentum equation of x-direction
(3-13)
Fx : x-direction force
: density of operation fluid
ux : x-direction velocity
V : volume
m
: mass flow rate
Thrust Analysis
16 I. Thrust Analysis
Rocket system
Composition of the force
F x = F + ( Pa - Pe ) Ae (3-15)
Then F m
ue q (3-18)
Thrust Analysis
17 II. Take-off acceleration of aircraft
When the aircraft takes off on ground, it
must be F/W > 1 (thrust-to-weight-ratio)
at least.
F - mg = ma
F u x dm
Ae
Small mass-flow flows across small area,
dm e u e dA
dA 2RdR
And, sin
R l sin Re
sin d
Re
dR ld d
sin d
So, sin
dA 2Re2 d
sin d
Thrust Analysis
21 IV. correction of divergence angle
Re2
dm 2eue ( 2 ) sin d
sin d
Integrate the divergence angle from 0 to d ,
Re2
dm = dm = 2e ue sin2 d (1 - cos d )
Re2 1 1 + cos d
dm = 2e ue2 [
sin2 d 2
(1 - cos d )( 1 + cos d )] = m
ue (
2
) = m ue F
[m/s]
When the nozzle chocked, the mass flow rate (m ) is follows as.
[kg/sm2
]
F = C F A* PT (3-23)
F = F C F A* PT (3-24)
Note : When nozzle throat area A* and total pressure PT is constant, optimization of
thrust is same as optimization of CF.
3.3
The acceleration of flight vehicles
24
The acceleration of flight vehicles
25 I. The acceleration of flight vehicles
F=ma
dv
Velocity of flight vehicles F - D - mg cos = m
dt
Thrust
Air resistance dm
F = m ueq = - u
Exhaust jet velocity
Substitute the equation dt eq
dm D
dv = -ueq - dt - g cos dt (3-25)
m m
v
-
< Fig. 3-7 > The flight of space launch vehicles m ueq
=e (3-27)
m0
The acceleration of flight vehicles
27 I. The acceleration of flight vehicles
Introduce the concept of specific impuls
Velocity of flight vehicles
e, Is,
v
Thrust m -
(3-28)
= e gc I s
Air resistance m0
Exhaust jet velocity v : speed increase of vehicle generated
Mass of flight vehicles by decreasing total mass of vehicle due t
Gravitational acceleration o propellant burned. (from m0 to m)
Propellant mass flow rate
If the initial flight velocity is 0, burnout
velocity, vb, is
m0
v = v b = ueq ln = ueq lnR (3-29)
mf
(3-31)
(3-32)
Burnout velocity is
(3-33)
Burnout altitude is
(3-34)
The acceleration of flight vehicles
29 II. The maximum rise height of flight vehicle, hmax
or,
v b2
hmax = hb + (3-35)
2g
-1) (3-36)
In a given mass ratio , when the burnout time(tb) is short, the maximum rising altitude
increases. But short burnout time(tb) means high acceleration, it will leads to some
troubles of structure.
The acceleration of flight vehicles
30 III. Example
There isa sounding rocket at Is = 250s, tb= 30s. calculate the burnout veloci
Solution)
ueq =u j =g c I s = 9 .81 250= 2 ,452.5 m/s
MR==0.2
2 ,452.5 30 0.2 1
hb = (ln 0.2) + 2,452.5 30 - 9.81 ( 30) 2 = 39,546.5m = 39.55km
1 - 0.2 2
( 3,654.2) 2
hmax = 39,546.5 + = 720,147m = 720.15km
2 9.81
The acceleration of flight vehicles
31 III. Example
Samemethod,
MR= =0.3
v b = 2 ,658.5m / s
hb = 31.2km
hmax = 391.4km
MR= =0.4
v b = 1,913m / s
hb = 25km
hmax = 211.5km
Multi-stage effects of Rockets
3.4
32
Multi-stage effects of Rockets
33 Over view
vb2
hmax hb (3-35)
2g
From equation 3-35, We can see that, when the pay-load of the rocket is fixed,
air resistance D = 0,
acceleration of gravity g = 0,
effective jet velocity uj = const.
It is connected with equation 3-26
Then
= (3-38)
The pay-load ratio for each stage
so,
then,
Multiply two sides respectively
(3-39)
Multi-stage effects of Rockets
36 Over view
Then
(3-40)
here =
(3-42)
Multi-stage effects of Rockets
37 Over view
The structural coefficient is about 0.2 in rocket Scout, and about 0.1 in Satui
< Fig. 3-8 > The relationship between the number of stages and burnout velocity
of multi-stage rocket.
Structural coefficient
Mass ratio
or
=3,000*ln5
=4,828 m/s
Multi-stage effects of Rockets
40 Over view
For second-stage rocket,
We assume that
Payload ratio,
Structural coefficient
42
Stage Separation
43 Over view
Stage separation load is the transient load caused by the shake that generated
by the reactive force of the vehicle during the separation process.
--- stage body, shroud, fairing, insulating plate, equipment pod etc.
There were several stage separation accidents in early space development prog
rams. Most of them are because the separated part cause an fatal damage to th
e structure and mechanical part.
Separation procedure consists of :
1) the activation of separator
2) the thrust transient and aerodynamics effect on the next stage induced by
the cut off or ignition of the stage.
Stage Separation
45 Loads caused during the separation process Thrust transient phenomenon
During the booster jettison process, because of the thrust decay of the removed stage an
d the ignition and thrust buildup of the next stage, thrust transient phenomenon will h
appens.
The influence come from the thrust transient load will last long time compared with the
mechanical and explosive impact come from the general stage separator.
Thrust transient combined with other separator load will produce a dangerous high lev
el vibration. The vibration direction is lengthways mainly and a torsion shape will be g
enerated crosswise.
Stage Separation
46 Loads caused during the separation process Thrust transient phenomenon
Fig. 3-10 : Demonstrates the separation procedures to minimize the mutual interference
between thrust transient and other phenomenon generated by stage separation.
Separation
Reversed boost
separation rocket
time
<Fig. 3-10> Main thrust transient and separation process
Stage Separation
47 Loads caused during the separation process Aerodynamic effects
The first stage is decelerating, and before the separation starting, the ignition o
f second stage is started when the first stage is still connected. This state is call
fire-in-the-hole.
The procedure is demonstrated in the Figure 3-11.
In this method, blast effect of exhaust jet in the second engine is generated by
pushing the first stage back. The exhaust from the engine of second stage impa
cts the first stage directly or flows into inter-stage compartment and increases t
he pressure of it.
In inter-stage compartment, there are ports to discharge exhaust gas so that the
overpressure in internal part is avoided. With this method, the dynamic respon
se of the craft results from thrust transient, rapid overpressure in inter-stage co
mpartment, thermal loading and acoustic loading.
The various steady and unsteady flight load of the structure of the flight vehicl
e can be seen during the separation process.
Stress due to internal and external aviation load is stored in craft structures as s
tatic and dynamic elastic energy.
In reality, the length of flight vehicle is to long and this will gives a preloading
to the tension bolt, coupling device and spring, etc. of the separator because of
the flying load.
When the separator is activated, the deform structure of the rocket will has a n
ew expansion or adaptive motion because of the shape of the rocket is changed
suddenly.
And the magnitude of the expansion and adaptive motion depend on the preser
ved elastic energy and the length and suppleness of the flight vehicle.
The effect will increases as the length and pliability increase.
Stage Separation
50 Loads caused during the separation process Control and the aerodynamic force
Components of the rocket can receive loads come from the control and
aerodynamic force during the separation process.
A side load will generated when the next stage ignited during the separation
process or the next stage has a high degree deformation to the control surface
induced by the control device.
The new aerodynamic load distribute on the next stage when the separation occurs
under the atmosphere which has a relative high density. This load change will be
the reason of state change of the flight vehicle during separation and also has some
relationship with the distance change between separated stage and next stage.
Separation analysis :
Separation analysis : whether the stage separation will have effect on the
If the stage separator which cannot meet the requirements is used, the attitude
error will be induced or the tumble rate will increases excessively that cannot
be modified by the attitude control system. And this will damage some
important facilities and the mission will be failed.
Vanguard satellite fails to get into orbit because of the 2 nd stage is damaged
during separation.
Satellites launching failed several times in the initial stage because of the
failure of separation of 1st booster.
Stage Separation
52 Flight separation device consideration in flight separation design
w the instruction.
First method needs explosion separation device to cut rocket body along the
cut off line.
Second method needs clamp, diaphragm, and explosion bolt and nut to realiz
e the separation.
Stage Separation
54 Flight separation device
Type of device Mechanism Shock loading Fragmentation Etc
and
contamination
Linear shaped Column of explosive encased in a continuous Extremely high Very significant Simple and reliable. Distance between LSC
metal sheath. Explosive energy focused along a and structure is critical
charge(LSC) line by shape of the sheath cuts structure
Mild detonating fuze Metal-clad detonating cord threaded into a slot High Very significant but can Spread explosive energy more than LSC
on structure: explosion ruptures notched be contained and reliable
(MDF) structure
V-clamp Clamp which fits over mated flanges on two Moderate: depends on None if bands are Very reliable
bodies: held in place by tension bands until band-release restrained by springs
released mechanism and on
amount of preload in
bands
Diaphragm Diaphragm coupler between stages is deflected Low Low Thread shapes and diaphragm slots must be
by engine exhaust of continuing stage or small designed to transmit loads but also to
auxiliary motor: this releases engaging threads deflect and disengage properly: diaphragm
on petals must deflect at pressure below
Fragmenting explosive Notched bolt or nut with internal explosive Moderate High Can also be used to release V-clamp band.
charge Reliability increased
bolts, nuts
Soft joint Stages free and held together by inertia forces Low None Design problems are alignment, friction,
until drag on expended stage or ignition of binding, and tip-off
continuing stage causes separation
Stage rocket ignition Separated from the next stage at the same High/ Low 1.5~3 m/s Middle-stage space to prevent over-
time as cutting stage engine ignition, pressure exhaust required
(fire-in-the-hole) Exhaust gas pressure at the same time as a
separate stage, extrusion, and then
accelerated stage.
Rocket collateral SRM compressed gas to launch a rocket or Simple/ Normal 3~6 m/s The direction of thrust of the spindle,
the separation of the axial or lateral force and must match the vehicle. Necessary to
generates. In each stage you can then attach prevent vehicle exhaust pollution
a separate college
Reverse thrust SRM drilled earlier in the reverse thrust port High/ Normal 0.3~0.6 m/s Such as port cover objects like aircraft to
crash on the need to prevent. Reverse
driving gas vehicles can be contaminated
Spring injection Leaf spring force Helical or separation Simple/ Normal 0.06~1.8 m/s Force of the spring at the same moment
extrusion is not equal to each other tip-off occurs
Effective aerodynamic Lift or drag device as escape vehicles in the Simple/ Low 0.15~0.3 m/s The exact interpretation of the
extrusion stage experiment requires only Separation
resistance
To lead the separation part fly away successfully Let the separation part moves along axial direction
Roller with rail, track and roller
Lead the separation part fly away from the flight vehicle Mechanical connectors beside the attachment
Sway braces, linkages
Deliver the electricity and water connection between Delivering equipment like a Guillotine and a
each stage pressure-water connectors
Electricity and water
separation devices
The system to tumble the separation part and make it Fixed by cable on the separated part and unsteady
Y- tumble system drop from the flight vehicle motion will be induced by the unbalance force
The system to tumble the separation part and make it Launch a small rocket to tumble the separation part
Tumble rocket drop from the flight vehicle
Stage separation activation switch Microswitch installed in the middle stage, activate
Disconnect switch after the separation finished
The handing and stability of activation of devices must be considered when the
design of the system including explosive in some part of the separator. Ignition
failure is possible because of the Radio-Frequency or electrostatic discharge of
Electro-Explosive Device (EED), it will happen under which kinds of constant
electricity or voltage must be checked when design these kinds of device.
Stage Separation
58 Flight separation device V-clamp separation system
separation.
Diaphragm is used in relatively small multistage rockets and diaphragm separa
te system is mainly used for separation within the atmosphere.
<Fig. 3-14> Diaphragm separation system (Example of the Scout: 1st and 2nd, 2nd and 3rd )
Stage Separation
60 Flight separation device Spring injection separation system
3rd stage
Propellant
(LH/LOX)
Diameter
Explosive bolt
2nd stage
Acceleration stage separation rocket
Reverse thrust separation rocket
Propellant
Diameter
Fire-in-the-hole
Explosive bolt
1st stage
Propellant
Diameter
V-frame
(exhaust
branch
exit)
<Fig. 3-18> Separation of Strap-on solid propellant rocket booster (Titan, Delta, Ariane)
Stage Separation
64 Flight separation device Solid-fuel rocket booster separation
For reducing the colliding of the plume to the rocket, the staging rocket can ge
nerate an angle of 30 degrees in the yaw surface.
65
Thrust Vector Control
66
69
Correlation of the main boundary variables
70
characteristic velocity
Thrust coefficient
Thrust
Specific thrust
Combustor pressure
1. Thrust calculation