Escolar Documentos
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Nishant Sachdeva
L-2010-A-03-B.tech FT
Industrial Training
The Ludhiana District Co-operative Milk
Producer's Union Ltd.
Introduction
First Milk Plant, of the State was setup at Verka near Amritsar.
The brand name of Milk and Milk Products was adopted as
Verka.
The Foundation stone of Milk Plant, Ludhiana was laid by Hon.
S. Parkash Singh Badal, the then Chief Minister of Punjab in
1970.
Commissioning of the Plant was done by Punjab Dairy
Development Corporation in 1974.
Inauguration was done by Late Smt. Indira Gandhi the Prime
Minister of India.
The capacity of the plant was 1.00 lac. Litre per day, and now
the milk handling capacity is 4.00 Lac Liter per day.
MILKFED PLANTS LOCATION
MILKFED has its milk unions in almost all the districts of
Punjab. These district units are:-
Horshiarpu
Amritsar r
Bathinda Jalandhar
Chandigarh Ludhiana
Faridkot Patiala
Ferozpur Ropar
Gurdaspur (Mohali)
Sangrur
These plants in all these unions are being run under the
Present Status
No. of societies increased from 94 to 802 and its membership
from 5400 to 78500.
Milk Procurement has increased from 10200 LPD to 2,50,000 LPD.
Highest milk price is being paid to the milk producers as
compare to other plants in the states
Products being manufactured by Ludhiana Plant are sold at
premium rates through out of the country and in the
International Market.
City supply has increase from 66000 LPD to 1,98,000 LPD.
Turnover the plant touched to 283 crores Profit of the union has
increased manifold.
Capacity utilization of the plant is more than 85%.
VERKA MILK PLANT -
Full name
PROFILE
: The Ludhiana District Cooperative Milk
Producers Union Ltd.
Foundation : Laid by Hon. Sh. Prakash Singh Badal in 1970
Capacity : Then 1 lakh L/day, Now 6 lakh L/day
Head office : Punjab State Co-operative Milk Producers
Federation Ltd. S.C.O.153-155, Sec. 34-A, Chd.
Inauguration date : 31stOctober, 1974
Chairman : Sh. Ajmer Singh
No. of societies : 816
No. of Chilling centers : 4
Brand name : VERKA
Products marketed by : The Punjab State Co-operative Milk Producers
Federation. Ltd.
Quality certificates : International Quality Certificate ISO-9002 & IS-
15000 (HACCP)
VERKA MILK PLANT
Verka milk plant (VMP), Ludhiana is known as The Ludhiana Dist.-
Co-operative Milk Producers Union Limited, Ludhiana . It is situated
on Ferozpur Road, about 5 km. away from both railway station and
main bus stand.
The plant has bagged first position in Northern Zone
It is fully equipped with modern fluid milk plant facilities. The latest
state of art technology in milk drying is available in this plant.
The products manufactured by this Plant at present are STM, DTM,
FCM, SMP, WMP, Ghee, Butter, Paneer, Milk-Cake, Dahi, Kheer, Lassi
.
Contd
VERKA MILK PLANT
Some objectives of the Milk Plant are:-
To uplift social and economic status of milk producers.
To develop dairy as industry allied to agriculture.
To provide better and remunerative prices for milk.
To provide veterinary aids to animals of milk producers at
their doorstep.
To provide better quality cattle feed at reasonable rates.
To educate the milk producers about lowering down the
cost of milk without compromising quality.
To create employment opportunities for rural youth by milk
production activities.
To provide awareness among milk producers for socio-
economic change through co-operative set-up.
PRESENT STATUS OF VMP
Product brand name : VERKA
Milk handling capacity : 6 lakh litres per day
Production of market milk : 2.5 lakh litres per day
Production of butter : 13000 Kg per day
Production of ghee : 14 MT per day
Production of powder : 30 MT per day
Production of paneer : 400-450 Kg per day
Production of kheer : 200 Kg per day
Production of milk cake : 30-40 Kg per day
Production of dahi : 1400 Kg per day
Production of lassi : 3000 Kg per day
POWDER SECTION
There are definite indication of greater future
productions of dried milk & milk products due
to their better keeping quality, they require
less storage space & lower transportation
costs. All these are economically attractive.
Dried milk provides a means of handling the
excess milk supply in a dairy factory during
flush season, while in lean season that meant
for the production of dry milk can be diverted
to market milk. Thus, dried milk is called the
balance wheel of dairy industry.
VERKA MILK PLANT, LUDHIANA has two
separate drying plants.
POWDER SECTION
The Dairy has two separate drying plants, viz:
Powder section with MVR unit & TVR unit (30TPD)
Powder section with TVR unit only (6.5TPD)
Compositional & other Standards maintained :-
Parameters SMP Standard SMP Extra WMP
grade grade
Moisture (%) 3.2-3.6 3.0-3.4 Max. 3
FAT (%) Max. 1.3 Max. 1.2 26.5-27.5
Acidity (%LA) 1.0-1.25 1.0-1.2.5 Max. 1
B.D. Agglomerated (gm/ml) 0.45-0.55 0.5-0.6 0.5-0.6
Insolubility Index (50ml) Max. 0.15 Max. 0.15 Max. 0.5
Ash content (%) Max. 8.2 Max. 8.2 Max. 0.5
Coliform Nil Nil Nil
PROCESS CONTROL
Lumpiness in Powder
Cyclone
Control Panel
Processing Operations
Equipments used are- Steam Jacketed Vat, Trolleys, Sealing Machine, Hoops,
Automatic Machine For Processing.
Cleaning of vats, hoops & muslin cloths is done manually, then they are
sanitized with 0.5% teepol & hot water at 55-60oC
Filtration (with
clean muslin Hoping Packing in
cloth) polythene
sachets
Fat 4-5%
Equipments used are- Steam Jacketed Vat, Weighing Balance, Cans, Incubation
Chamber, Dahi Packaging Machine.
Flow diagram for Dahi manufacture
Standardization
& Sealing the Cups Dahi Prepared
Homogenization
Inoculation with
Lactic Culture
Cooling (37C) Dispatch
(from previous
day Dahi)
BUTTER SECTION
Ludhiana milk Plant is engaged in making two types of butter viz
Table Butter
Unloading
Churning at 2nd Salt @ 2.2% is
Feeding to (before it rotate
gear (30-45 added (for table
butter churn at 2nd gear for 5
min) butter)
min)
Equipments used are- Butter Melting Vat, Pre-stratification Tank, Ghee Boiler,
Settling Tank, Filling/Storage Tank, Ghee Clarifier, Electronic Weighing Balance,
Closure Punching Machine, Pouch Filling Machine.
Operating parameters
Pre-melting temp (oC) 75-80
Cooking temp (oC) 105-112
Batch time (hr) Max. 4
Steam pressure in kettle (kg/sq.cm.) 2
Filtration Falalin cloth
Clarification temp (oC) 95+/-5
Setting time (hr) Min. 6
Ghee filling tank temp (oC) 43+/-5
Ghee filling temp (oC) 42+/-5 C
After packaging the packed corrugated boxes are kept in
granulation room for 24 hrs. Then the boxes are transferred into
storage room till dispatch.
LASSI : Lassi is a drink made of standardized milk with
50:50 dilutions with water.
Inoculation at 40 c
culation with culture at 1% at 40 c(till acidity reach 0.67%)
Kheer is concentrated heat desiccated
indigenous dairy product.
Any question ?
k y o
T h a n