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Castile Soap
GMI GERMAN-MALAYSIAN INSTITUTE
Training For Advanced Technology
PIC/83/12B
Project Objectives:
There are few main objective that can be achieved while doing this project which is :

To investigate and study the process of making Castile Soap

To construct pilot plan to produce Castile Soap
To perform temperature control at 70 degree Celsius in the jacket tank
To perform sequence control by using PLC

Project Specification & Features

Name Of Castile Soap
Project Acrylonitrile Butadiene Stryene
(ABS )
Main Process Saponification Process
( Mixing Process ) Why we use ABS ?
Voltage Supply 240 VDC
Type Of Process Heating Process Have high strength and rigidity
Mixing Process Made to improve impact resistance
Operation Mode Automatic Do not corrode or rot
Raw Materials Olive Oil Lightweight
Potassium Hydroxide Olive oil Potassium Distilled Distilled
Distilled Water Hydroxide Water to Water
Output Liquid Castile Soap make lye
Production 3 Hour / Minutes solution
Time / 50 gram 10 gram 30 gram 15 gram
Production
Rate 5 1 3 1.5
Controller PLC Siemens S7-1500 with PID
Controller
Human Machine Computer
Interface
Dimension (Height 175 cm x Length 165 cm
Project Design x Width122 cm) Control Strategy

Results Conclusion

We can conclude that all our main objective are

achievable

Successfully investigate and study the process of

making Castile Soap

The pilot plan constructed as we designed it

The jacket tank already perform temperature

control at 70 degree Celsius

The sequence control successfully controlled by

using PLC