Escolar Documentos
Profissional Documentos
Cultura Documentos
FIRST
THEORIES OF FAILURE
FOS
1
Introduction
In our subject of Mechanics, we have studied about different
types of loads such as tensile, compressive, torsional,
bending , etc., but in our real life the machine elements are
subjected to several types of loads simultaneously. Example
In machine design, an
element is said to have
failed if it ceases to perform
its function. There are
basically two types of
mechanical failure-
a)Yielding 2
REQUIREMENT OF THEORY OF
FAILURE
Theories of failure are used to determine the safe dimension
of a component when it is subjected to combined stresses
due to various loads.
Theories of failure are used in establishing a relationship
between stresses induced under combined loading conditions
and properties obtained from tensile test like Syt & Sut.
4
MAXIMUM PRINCIPAL STRESS
THEORY
The theory states that the failure of the mechanical
component subjected to bi-axial or tri-axial stresses occurs
when the maximum principal stress reaches the yield or
ultimate strength of the material.
If 1 , 2 and 3 are the three principal stresses at a
point on the component and
1 > 2 > 3
then according to this theory, the failure occurs whenever
whichever is applicable.
1 = Syt or 2 = Sut
The dimensions of the component are determined by using a
FOS.
5
The theory consider only the maximum of principal stresses
and disregards the influence of the other principal stresses.
Experimental investigation suggest that this theory gives
good predications of brittle materials. However ,it is not
recommended for ductile materials.
1 = - Syt 1 = Syt
2 Syc
2 = Syc
1
-Syt S yt
2 = - Syc
-Syc
6
MAXIMUM SHEAR STRESS THEORY
The theory states that the failure of mechanical component
subjected to bi-axial or tri axial stresses occurs when the
maximum shear stress at any point in the component
becomes equal to the maximum shear stress in the standard
specimen of the tension test, when yielding starts.
So, according to theory, we have
max = 1 /2
Or, max = 0.5 x Syt
7
From the result of this equations can be written as
1 - 2 = Syt
1 = Syt
2 = Syt
Syc
1
yt
-S
2=
-
- Syt Syt
1
t
Sy
+
2=
-
1
- Syc
8
DISTORTION-ENERGY THEORY
The theory states the failure of the mechanical component
subjected to bi-axial or tri axial occurs when the energy of
distortion per unit of volume at any point in the component ,
becomes equal to the strain energy of the distortion per unit of
volume in the standard specimen of tension-test, when the
yielding starts.
Now, we have total strain energy U can be resolved into two
components-
U = Uv + Ud
where, U = total strain energy ,
Uv = change of volume with no distortion of the
element
Ud = the distortion of the element with no change of
volume
9
So, the expression of this theory after solving-
Ud = ((1 + )/6E)[ (1 2)2 + (2 - 3)2 + (3 - 1 )2 ]
Syt
2
-Syc Syc
1
-Syc
10
MAXIMUM PRINCIPAL STRAIN
THEORY
According to this theory, yielding will occur when the maximum principle
strain just exceeds the strain at the tensile yield point in either simple
tension or compression.
If 1 and 2 are maximum and minimum principle strains corresponding
to 1 and 2 , in the limiting case 2 Syc
1 = 1 /E + 2/E
& 1 = y / E
This gives , -Syt Syt
1
1 + 2 = y
The boundary of the yield surface
in this case is thus given as
-Syc
11
MAXIMUM STRAIN ENERGY THEORY
According to this theory, failure would occur when the total strain
energy absorbed at a point per unit volume exceeds the strain
energy absorbed per unit volume at the tensile yield point.
This may be written as
12 + 22 - 21 2 = y2
which is an equation of ellipse.
12
2
Syt
1
-Syc Syc
-Syc
It has been shown that only distortion energy can cause
yielding but in the above expression at sufficiently high
hydrostatic pressure , yielding may also occur.
From the above equations we can say that at stress level lower
than yielding stress, yielding would occur. This is in contrast
to the experimental as well as analytical conclusion and the
theory is not appropriate
13
COMPARISON 2 MAX. PRINCIPAL STRAIN
THEORY
DISTORTION ENERGY
THEOY
14
CONCLUSION
To summarise, the maximum principal stress theory is the
proper choice for brittle materials. For ductile materials, the
choice of theory depends on the level of accuracy required and
the degree of computational difficulty the designer is ready to
face. For ductile materials, the most accurate way to design is to
use distortion energy theory of failure and the easiest way to
design is to apply maximum shear stress theory. While the other
two are not generally used as of its inaccuracy and is only used is
specific situation.
These theories all together are used in quite a significant way
to integrate with the life cycle, costs, efficiency, safety, durability
and several other requirements, and hence better machine parts,
efficient automobile and aircrafts, durable wind turbines, and
many other emerging technologies are being developed.
15
16