LG Electronics Internal Use Only Issue : 12 Dec 2014

Part Inspection lnstruction - EEV Revise : 26 Dec 2014 1 / 10

LG(67)-G3-1028 Revision # : 1

Part Inspection Instruction - EEV

0. Revision History
1. Scope
Product in Charge
Common 2. Purpose
RAC Only 3. Terminology
SAC Only
4. Authority and Responsibility
5. Inspection Item
6. Detailed Inspection Manual

H&A Company / QM FD
LG Electronics Internal Use Only Issue : 12 Dec 2014
Part Inspection lnstruction - EEV Revise : 26 Dec 2014 2 / 10
LG(67)-G3-1028 Revision # : 1

0. Revision History
Rev. # Rev. Date Pages Revised Contents Charge Department
1 26 Dec 2014 All Change of standard name/control number Iksoo Jang Production
- Part inspection manual Part inspection quality audit
instruction team
1 - AE-IQC-001 LG(67)-G3-1001
3 Description of Product in
Charge(Common)
5~10 Addition of Standard items
- Scope, Purpose, Terminology,
Authority and Responsibility
Addition of detailed inspection
method
LG Electronics Internal Use Only Issue : 12 Dec 2014
Part Inspection lnstruction - EEV Revise : 26 Dec 2014 3 / 10
LG(67)-G3-1028 Revision # : 1

1. Scope
This instruction is applied to the incoming inspection and assurance test for the parts of Air-conditioner, H&A company.

2. Purpose
The purpose of this instruction is to standardize inspection items and conditions, judgment criteria of incoming part, and
acquire the identical quality level through the documentization of detailed inspection method.

3. Terminology
1) Incoming inspection
The inspection which is done for every part incoming lot

2) Assurance test
Considering to the actual using condition and accelerated life, the test for assuring detail performance of parts by the
specific period

4. Authority and Responsibility

1) Incoming inspection engineer
He/she is responsible to keep this instruction as state of the art and to identify with actual condition. In case of revision,
it should be approved by RAC and SAC engineer in case of Common part and revised in both side at the same time.

2) Incoming inspection team leader

He/she is responsible to manage this instruction as same with actual inspection condition and keep that of RAC and
SAC identical.
LG Electronics Internal Use Only Issue : 12 Dec 2014
Part Inspection lnstruction - EEV Revise : 26 Dec 2014 4 / 10
LG(67)-G3-1028 Revision # : 1

5. Inspection Item
No. Category Inspection Item Inspection Method Judgment Criteria Etc.
Structure/
1 Incoming Check rust/dent No rust/dent
Appearance

No misusing/missing of part compare

2 Incoming Specification Check specification
with drawing

3 Incoming Dimension Measure the major dimensions Satisfy drawings spec

Check the open/close operation with

4 Incoming Function Should operate with signal
test jig
Supply air pressure to the input, and
Open/close Should satisfy sealing/inner
5 Assurance iterate open/close test with same
durability leakage/flow rate after test
condition of approval sheet

ROHS No hazardous material and refer to the

6 Assurance Check unit with XRF
(30days) LG(68)B4501-08
LG Electronics Internal Use Only Issue : 12 Dec 2014
Part Inspection lnstruction - EEV Revise : 26 Dec 2014 5 / 10
LG(67)-G3-1028 Revision # : 1

6. Detailed Inspection Manual

1) Structure/Appearance Inspection
Inspection Method
- Check the crack, breakage of visual area.

Judgment Criteria
- No rust and dent.

Test Facility
- Naked eye

Specification Check
2) Specification Check
Inspection Method
- Check the specification compare with drawing.

Judgment Criteria
- The used parts should be same with drawing/approval sheet.
- No misusing or missing of parts.

Test Facility
- Naked eye
LG Electronics Internal Use Only Issue : 12 Dec 2014
Part Inspection lnstruction - EEV Revise : 26 Dec 2014 6 / 10
LG(67)-G3-1028 Revision # : 1

3) Dimension Check
Checking points
Inspection Method
- Measure the dimension of pre-defined points with vernier
calipers.
- Major checking points : height(a), length(b), Pipe Flow In
diameter(c)

Judgment Criteria c
- The result should satisfy the spec of drawing. b
a
Test Facility
- Vernier calipers, etc.

Flow Out

c

LG Electronics Internal Use Only Issue : 12 Dec 2014
Part Inspection lnstruction - EEV Revise : 26 Dec 2014 7 / 10
LG(67)-G3-1028 Revision # : 1

4) Fuction check

Inspection Method
- Put the air pressure which is defined in approval sheet(Ex. 1.5MPa) to the input side of the specimen, and sound
absorber to the outside.
- Connect EEV wire to the controller and supply open/close signal to check if it works correctly.

Judgment Criteria
- Should operate corresponding to the open/close signal

Test Facility
- controller

Controller
Flow Input

Flow Output

Sound
absorber
LG Electronics Internal Use Only Issue : 12 Dec 2014
Part Inspection lnstruction - EEV Revise : 26 Dec 2014 8 / 10
LG(67)-G3-1028 Revision # : 1

5) Open/close Durability Test

Inspection Method
- Put the air pressure which is defined in approval sheet(Ex. 1.5MPa) to the input side of the specimen, and sound
absorber to the outside.
- Connect EEV Wire to the controller, and set up test condition defined on approval sheet.
Ex) With rated voltage DC 12V and velocity of 83pps, iterate 100,000times from 0 to 500pulse
- After test, check sealing/inner leakage/flow rate.
a) Checking sealing characteristic : Supply the pre-defined pressure of the approval sheet(Ex. 4.2MPa ) to the
input section, and dip into the water for 1 minute to check air leakage.
b) Checking inner leakage : Supply the pre-defined pressure of the approval sheet to the input section, and to the
another side, connect hose and dip it into water to gather the leaked air.
c) Flow rate : Connect flowmeter to the end, then give the defined pressure to the opposite side.
Judgment Criteria
Flow rate Graph (Example)
- No damage or break
- Should satisfy below condition; Flow rate(L/min)
a) No outer leakage when sealing check 120
b) Should meet spec when inner leakage (Ex. 600ml/min)
8316.6
c) Flow rate should satisfy spec.(Ex. refer to the graph)

Test Facility pulse

- Flowmeter, Controller, Bath tub, Air pressure supplier 250 500
LG Electronics Internal Use Only Issue : 12 Dec 2014
Part Inspection lnstruction - EEV Revise : 26 Dec 2014 9 / 10
LG(67)-G3-1028 Revision # : 1

Detailed Inspection Method

- Open/close
Test
Controller
Input Pressure

Flow Output

Sound
absorber

- Sealing Test
(Outer leakage) Input pressure
LG Electronics Internal Use Only Issue : 12 Dec 2014
Part Inspection lnstruction - EEV Revise : 26 Dec 2014 10 / 10
LG(67)-G3-1028 Revision # : 1

Detailed Inspection Method

- Sealing Test
(Inner leakage)
Input Pressure

- Flow rate check

Input Pressure

Flowmeter