Escolar Documentos
Profissional Documentos
Cultura Documentos
Presentation by
C. Vijay Kumar,
Senior Manager (LPG-Engg), IOCL, Karnataka
APPLICABLE STANDARDS & STATUTORY
REGULATIONS
1.0 STATIC AND MOBILE PRESSURE VESSELS(UNFIRED)
RULES:1981
TO REGULATE THE CONSTRUCTION, FITMENT,LOADING
TRANSPORT AND INSPECTION OF UNFIRED VESSELS IN
SERVICE OF COMPRESSED GAS(LPG) WITH CAPACITY
EXCEEDING 1000 LTR.
PESO (CCOE) LICENSE FOR BULK STORAGE
2.0 GAS CYLINDER RULES: 1981
TO REGULATE POSSESSION, DELIVERY, STORAGE, HANDLING
AND EXAMINATION/TESTING OF CYLINDERS LIMITED UPTO
CAPACITY 1000 L.
PRIOR APPROVAL FROM CCOE BEFORE CONSTRUCTING ANY
NEW FACILITIES OR ALTERING THE EXISTING FACILITIES FOR
FILLING CYLINDERS AND STORAGE AREA
PESO LICENSE FOR FILLLING OF CYLINDERS
PESO LICENSE FOR STORAGE OF FILLED CYLINDERS
APPLICABLE STANDARDS & STATUTORY
REGULATIONS
3.0 FACTORIES ACT: 1948
APPROVAL FOR DRAWINGS FOR CONSTRUCTION OF FACTORY/
INSTALLATION BY DIRECTOR, DEPARTMENT OF FACTORIES &
BOILERS.
ADHERENCE TO FACTORIES ACT 1948 AND STATE FACTORIES
RULES
WRITTEN SAFETY POLICY WRT HEALTH AND SAFETY OF
WORKMEN
MAINTENANCE OF UPDATED ONSITE MANAGEMENT PLAN
10-20 15
21-40 20
41-350 30
351-450 40
451-750 60
751-3800 90
> 3800 120
OISD 144
PLANT LAYOUT
1.0 LOCATION AND SAFETY DISTANCES OF FACILITIES
1.1 LOCATION
COMMUNICATION SYSTEM
AVAILABILITY OF EFFECTIVE COMMUNICATION
COMMUNICATION SYSTEM LIKE TELEPHONE, PA/PAGING IN
HAZARDOUS AREA TO BE FLAMEPROOF / INTRINSICALLY SAFE
OISD 144
GAS MONITORING SYSTEM
The Gas Monitoring system - early warning for gas
concentration below the LEL (lower explosive limit).
bottom ROV.
LPG pump house 1 No. in pump house and 1 No. in
manifold.
Filled cylinder shed - 2 No.
pipeline.
Opening of pop-off valve, gland/packing etc.
repairs.
OISD 144
SAFETY AUDIT
A structured and systematic safety audit of
any plant / facility to be done
Check lists should cover all the operational
areas, major equipments, operating/
maintenance procedures, safety practices,
fire prevention/ protection systems etc.
OISD 144
SAFETY AUDIT
Daily safety audit of LPG Installation by Safety
Officer reviewed by PM on daily basis.
Monthly safety audit by Plant Manager
Electrical audit by Internal & External Auditors
annually
Detailed safety audit by Multi disciplinary team
annually with members from region / HQ
Maintenance & Inspection audit annually
Surprise audit by Regional Safety Team
External safety audit by OISD scheduled as well
as surprise
OISD 144
SAFETY AUDIT
The safety audit will cover the following points
Safety Organisation
Security System
Don'ts etc.
OISD 144
OPERATING PRACTICES
1.0 STORAGE AND HANDLING OF BULK
UNLOADING OF BULK LPG TANK TRUCKS/ TANK
WAGONS UNLOADING OF BULK TTs & TWs TO BE
CARRIED OUT ONLY AT LOCATIONS APPROVED BY
PESO
SAFETY PRECAUTIONS
ELECTRICAL EQUIPMENTS/ LIGHTING FLAME PROOF
STACKING PATTERN
SMALL LOTS OF 4 ROWS AND 25 CYL LENGTH WITH MAX 2 STACKS
HIGH
MIN ACCESS PATH OF 1M ON BOTH SIDES OF STACK 2M ACCESS AFTER
5 LOTS
AFTER EACH LENGTH OF 25 CYLINDERS, PASSAGE OF 2M CYLINDER
STORAGE SPACE TO BE MARKED AND PAINTED ON FLOORING
DEMARCATED
MINIMUM DISTANCE OF 15M FROM CYLINDER LOADING
MIN DISTANCE OF 10M FROM FILLING POINT
OISD 144
MAINTENANCE & INSPECTION
INSPECTION/ TEST CERTIFICATE AT THE TIME OF ORIGINAL FABRICATION
SHOULD BE AVAILABLE AND SUBSEQUENT INSPECTION / HYDRAULIC TEST
CARRIED OUT AS PER SMPV RULES 1981 AND RECORDS MAINTAINED.
GUIDELINES OF OISD STANDARD-128 TO BE FOLLOWED FOR DETAILED
INSPECTION OF PRESSURE VESSELS.
ANNUAL INSPECTION AND TESTING OF SAFETY VALVES CARRIED OUT AT
PROPER SET PRESSURE AND RECORDS MAINTAINED.
ALL INSTRUMENTS, LEVEL INDICATORS, PRESSURE AND TEMPERATURE
GAUGES, ROVS ARE MAINTAINED IN WORKING CONDITION AND DAILY
SCHEDULED CHECKS, PERIODIC CALIBRATION AND PREVENTING
MAINTENANCE SCHEDULE
RELIEF VALVES - ISOLATION VALVES LOCKED IN OPEN CONDITION
EARTHING SHOULD HAVE CONTINUITY AND CONDITION OF EARTH PIT TO
BE CHECKED AND RESISTANCE MEASURED
OISD 144
MAINTENANCE & INSPECTION
INSTRUMENTATION
TEMP INDICATING DEVICES TO BE CHECKED, CALIBRATED ONCE
IN 6 MONTHS USING STD GAUGE
LEVEL GAUGE SHALLBE CHECKED DAILY FOR PROPER
FUNCTIONING
ZERO LEVEL CHECK AND CALIBRATION TO BE CARRIED OUT
MONTHLY
PRESSURE GAUGES TO BE CHECKED DAILY FOR CORRECT
FUNCTIONING AND CALIBRATED ONCE IN 6 MONTHS USING STD.
GAUGE
FLOW MEASURING DEVICES TO BE CHECKED DAILY AND
CALIBRATED ONCE IN A MONTH