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Inventory Control
17-2
Inventory
LO 1
17-3
Supply Chain InventoriesMake-
to-Stock Environment
LO 1
17-4
Models Discussed
1. To maintain independence of
operations
2. To meet variation in product demand
3. To allow flexibility in production
scheduling
4. To provide a safeguard for variation in
raw material delivery time
5. To take advantage of economic
purchase-order size
LO 2
17-7
Inventory Costs
LO 2
17-10
Inventory Systems
LO 3
17-14
Single-Period Inventory Model
Formulas
Cu
P
Co Cu
Where :
Co Cost per unit of demand over estimated
Cu Cost per unit of demand under estimated
P Probability that the unit will be sold
LO 5
17-18
Comparison for FixedOrder Quantity
and FixedTime Period Inventory
Systems
LO 5
17-19
Fixed-Order Quantity Model
Models
LeadOrder
Place time
Receive order
Use inventory
LO 4
17-21
Basic Fixed-Order Quantity (EOQ)
Model Formula
D Q
TC = DC + S+ H
Q 2
LO 4
17-23
Example 17.2
D 1,000 units
d 1,000/365
S $5 per order
H $1.25 per unit per year
L 5 days
C $12.50
2 DS 21,000 5
Qopt 8,000 89.4 units
H 1.25
1,000
R dL 5 13.7 units
365
D Q
TC DC S H
Q 2
1,000
1,000 $12.50 $5 89 $1.25
89 2
LO 4 $12,500 $56.18 $55.63 $12,611.81
17-24
Establishing Safety Stock Levels
LO 5
17-26
FixedOrder Quantity Model with
Safety Stock
R d L z L
LO 5
17-27
Example 17.4
d 60 2 DS
Qopt
D 60 365 21,900 H
d 7 2 21,90010
S $10 0.50
H $0.50 936 units
L6
L
d2 L d2 6 7 17.15
2
L
i 1
R d L z L
60 6 1.6417.15
388 units
LO 5
17-28
Fixed-Time Period Models
q = d(T + L) + Z T + L - I
Order
Average
quantity
Vulnerable
daily
Safety
period
stock
Inventory on hand
demand
Where :
q = quantitiy to be ordered
T = the number of days between reviews
L = lead time in days
d = forecast average daily demand
z = the number of standard deviations for a specified service probability
T + L = standard deviation of demand over the review and lead time
I = current inventory level (includes items on order)
LO 5
17-29
FixedTime Period Inventory Model
LO 5
17-30
Example 17.5
Daily demand of 10 q d T L z T L I
units 10 30 14 2.05 T L 150
Daily standard T L
deviation of 3 units T L
i 1
2
d
LO 5
17-31
Inventory Control and Supply
Chain Management
Q
Average inventory SS
2
D
Inventory turn
Q SS
2
LO 6
17-32
Price Break Models
LO 4
17-34
Example 17.8: The Data and Order
Quantities
2 DS
D = 10,000 Q
iC
S = $20 210,000 20
Q1 499 633
i = 20 percent 0.20 5.00
210,000 20
Cost per unit Q500 999 667
0.20 4.50
1-499 $5.00
210,000 20
500-999 $4.50 Q1, 000 716
0.20 3.90
1,000 and up $3.90
LO 4
17-35
Example 17.8: The Solution
LO 4
17-36
ABC Classification
LO 2
17-37
Inventory Accuracy and Cycle
Counting
LO 2
17-38