Você está na página 1de 8

Visit to

HINDUSTAN POLYMER
Engineering POLYMERS FOR CRITICAL APPLICATIONS

By
Milind R. Desai
M.Tech (CAD/CAM/CAE)
K.I.T. COLLEGE OF ENGINEERING,
KOLHAPUR
PTFE (Polytetrafluoroethylene)

Product Range

PTFE Bushes,Rods, Sheets, expansion joints, line


bellows, valve bellows, pump, pump parts, Lewa
pump diaphragms, piston rings, sliding parts,
machine bed liners, electrical insulators, insulator
tapes, capacitor films, sodium etched parts,
pigmented ptfe parts, ptfe thin sheets, ptfe balls,
plain rings.
1 Powder storage
2A Compacting m/c 40 T
2B Compacting m/c 20 T
3 Green compact storage
4A/4B Sintering ovens
5 Quenching station
6 Temporary storage
7 Machine shop
(7A TO 7E Lathes
7F Drilling m/c)
7F CNC Shop
8 Temporary storage
9 Trimming station
10 Inspection station
11 Packing station
12 Finish component
storage
2A
Compacting
m/c 40 T 3 4A/4B 5
1 Quenching
Green Sintering
Powder station
compact ovens
storage 2B storage
Compacting
m/c 20 T 6
Temporary
storage

12 Finish component 7G CNC 7


storage shop Machine
shop

11 10 9 8
Packing Inspection Trimming Temporary
station station station storage
Products
Compacting press

Sintering oven

Compacting press
Dies for compacting
Time study for PTFE washer
Operation Setting time Operation time Idle time Total time
Clamping Declamping (min) (min) (min)
(min) (min)
Powder Filling in die 0.25 0.25 0.5 0.5 02
Compacting 1 0.5 1.5
Green compact 35 35
storage
Sintering 1 7 08
Quenching 0.5 1.5 1 03
Waiting For machining 05 05
Machining 0.25 0.25 02 02 4.5
Temporary storage 05 05
Trimming 0.25 0.25 0.5
Inspection 1 1
Packing 0.25 0.25 1
Waiting for dispatch

Total 1.5 1 13.5 49.5 66.5


Few points discussed during visit
1. Variety of products
2. Number of dies to be maintained
3. like to expand there business but manufacturing at same
place
4. Less no of standardized product
5. Random orders by customer

Conclusion-
Productivity to be improved with same same factory.