Centre of Excellence in

Automation Technologies
Presented on 28th Dec 2017
Centre Highlights:

MOU Signing : 7th May 2012 Inauguration : 9th March 2013

 North India’s First Center of Competence in Industrial Automation

Technologies.

 This center is an initiative of BOSCH Rexroth Group, Germany and AKGEC

to support the needs of Manufacturing industries, young engineers, students
& concerned professionals.
Our Offerings:

Training Programs
STTP, ITP, WTP, Corporate Training

1 2 Workshops
In-house, On campus

Industrial Projects
On Live Industrial Problem
4
3 Consultancy Work
Proof of concept to industry
Trainings Offered:
 Automation Technologies: Basic

 Industrial Hydraulics  Programmable Logic Controller (PLC)

 Physical fundamentals and  Introduction to PLC and
principles applications
 Hydraulic fluids  Hardware details, digital I/O’s,
 Fluid power symbols as per ISO analog I/O’s
1219  Software installation, hardware
 Hydraulic components configuration, project development
 Hydraulic circuits  Logic development
 Addressing of digital I/O’s
 Industrial Pneumatics  Basic PLC programming
 Introduction to pneumatic control  Relation of Digital Gate Logic to
 Compressed air preparation contact/ Coil Logic
 Pneumatics cylinders  Timer and Counter functions
 Direction Control valves  Hands-on with PLC
 Controlling of pneumatic cylinders
 Speed control of cylinders
 Coordinated motion control
 Hands-on with pneumatics
Training Activity Chart:
Start of the Program Training

Software Based Exercise Session/ Exercises

Simulation

Interaction with Hardware Hardware Session

Doubt Clearing related to

Theoretical Concepts or Exercise Doubt Clearing
Problems

Group Exercise (Optional) Project Work

Interest Specific Proficiency Building

 Automation Technologies: Intermediate

 Electro Hydraulics  PLC

 Electro- Hydraulic control  PLC specials function, online & Offline
 Electro- Hydraulic Control with PLC monitoring
 Instructions, guidance, and review for  Interface of I/O modules with PLC
practical hydraulic aspects  Rely and contractors, working
 Instructions on storage, commissioning, principal, power and control circuit,
trouble shooting, maintenance and logic development, using rely
safety contractor
 Electro Pneumatics  Task configuration and project
 Electro Pneumatic Control archiving
 Solenoid operated valves  Sensorics
 Electro- Pneumatic Control Technology  Introduction to sensor technology.
with PLC  Fundamental construction features.
 Pneumatic & Electro- Pneumatic  Principle & Functioning of sensors.
Circuits with practical aspects  Interfacing with PLC
 Maintenance & trouble shooting
 Safety aspects
Industrial Training Program : Automation Technologies

 Automation Technology - Basic

 Automation Technology - Intermediate

 Project Development

 Guest Lecture by Industry Expert

 Hands on Session related to Industrial Networking

 Concept of Field bus – Profibus.

PLC to Bus Coupler Communication using profibus.

 PLC to PLC Communication using profibus.

Activity Statistics
 Training Statistics (At a Glance):

 Total Student Trained so far: 489 Nos.

 Total AKGEC Student trained : 274 Nos.
 Total Non – AKGEC Student trained : 215 Nos.
 Total Industry Personnel trained : 21 Nos.
 Total Student Focused During Workshops: 473 Nos.

67
431

21

36
Projects (Academic year 2017-18)

S. No. Name of College Project Group

1 Smart Inspection Based Sorting System MEI Cup - 2018

2 Smart Inventory Management System-- Restructuring For B.Tech 3rd / 2nd Year Students

3 Hydraulic Actuator Systems for Rail Wheel Assembly As B. Tech Final Year Project

Hydraulic Actuators for Ramp cum Gates for Goods

4 As B. Tech Final Year Project
Carrier

Design and Development of PLC Operated and Sensor

5 As B. Tech Final Year Project
Based Material Loading and Unloading System
Workshop Details (Academic year 2016-17)

S. No. Name of College No. of Students

1 K.R Mangalam 13

2 Vidya College of Engineering 32

3 Baba Farid Group of Institution 31

4 MIT, Moradabad 40
Workshop Details (Academic year 2017-18)

S. No. Name of College No. of Students

IMS Ghaziabad, ABES Engineering
1 10
College
Consultancy Project Details

S. No. Project Detail Company Status

1 Automatic Dispensing Machine ITC Complete

Inspection of Rocker Arm Initial Draft

2 GPP
Assembly Submitted
Automatic Tool Changing in
3. GPP Initiated
CNC System
Placement Assistantship Offered So far:

S. No. Student Name Company Year

1 Mohd. Zaid TAC Automation 2017

2 Apoorv Saxena BnR Automation 2017

Robospray
3. Shubham Sami 2017
Technology Systems
Startup – Exeliq Tech
4. Rishab Kanojia 2016
Solutions
Shivam Agarwal, Shubham
5. Pen to Plier 2016
Chaudhary

6. Ravi Gupta Festo / Start up 2015

7. Shivam Kaushik KUKA 2015

Placement Assistantship Offered So far:
Startups:

Pen2Plier:
Industrial Consultant:

 Mr. Bhupesh Das

 Delivered Two lectures on Drives and Industrial Networking for B.tech

Students.

 Conducted Interactive session on Industrial Networking for Centre

related faculties.

 Helps in Connecting with System integrators for Project work and Job
opportunities for trained students.

 Helps in Content Development and Developing proof of concepts for

Industry.
Student Ambassador:

 Final Year ME Student.

 Conducted Carrier Workshop in Boys Hostel.

 Conducted one hour introductory session for students of ME and

EN Students.

 Promoted Centre among other college students by connecting

with them through social website and other tools.
Infra structure & Facilities Available
The Centre is equipped with following facilities:

 Hydraulics Trainer
 Pneumatics Trainer
 Sensorics Trainer
 Drives and Control Systems
 Programmable Logic Controller
 Mechatronics Trainer
Electro Hydraulic Trainer
Electro Pneumatic Trainer
PLC Trainer Sensorics Trainer
Motion Logic Controller Mechatronics Trainer
Proposed Hardware
 Mobile Hydraulic Throttle Control
 Used in flow control to vary speed without effecting normal hydraulic
operation of machine.
 New add on of Hydraulic Pilot control , 6/3 DCV, Load Holding Valve
 This setup will enable to understand control and velocity connection.

Pressure sequence valve,

directly operated
Mobile control block throttle Hydraulic pilot controller
control
 Mobile Hydraulic Load Sensing Control
 Used to show the application of load dependent control
 New add on of Hydraulic Pilot control , 4/3 DCV, Pressure Compensator
 This setup will enable to understand parallel operation with different delivery
volume.

Throttle valve

Mobile control block load sensing

 Mobile Hydraulic LUDV
 Load Independent Flow Distribution Valve.
 It’s a closed loop pressure controller
 Control that eliminates oscillations related to load and save energy

Mobile control block LUDV

 Hydrostatic Steering and Joystick Control
 Useful to understand physical laws of hydraulics such as pressure difference,
opening of valve and flow
 Used to understand connection b/w control (steering wheel) and steering
velocity.
 Joystick can be programmed using EM Tool Box to control flow in different
Intervals.

Steering unit steering column Articulated steering Electronic 2-axis joystick

 Hydrostatic Steering and Joystick Control
 Experiments can be performed so as to understand the impact of sudden
braking and load effect on hydraulic system.
 It can show case four quadrant operation in hydraulics.
 Variable Frequency Drive
 Can be used to show case the use of drives so as to enhance the energy
efficiency.
 Useful to show case the applications like pumps, fans and compressors.
 Iot Starter Kit
 Combines PLC programming and HLL (IT language) so as to provide
comprehensive solution.
 Uses compact drive technology with universal communication protocol like
SERCOS III.
Upcoming Facility:

 Hydraulics Laboratory
 To start training on hydraulic used in automobiles
 To start training on proportion hydraulics and mobile hydraulics
 Application Centre
 To start training on advance hydraulic / pneumatic application.
 And to develop state of art hydraulics / pneumatic application so
as to provide industrial relevant solutions and their understanding
to students.
 Real Time Applications of Hydraulics and Pneumatics System
Status of Upcoming Facility:

S. NO Activities Completed January February March April

1 Construction and Building Work

Material Procurement
2
(P.O Under Process )

3 Delivery of Material

4 Installation and Commissioning

5 Train the Trainer

6 Course Development
Areas of Improvement:

 Main target is to increase the out reach activities so as to focus

on more students.

 Target is to effect 200 to 300 students in coming semester either

through workshops, interactive sessions and webinars.

 Need to strengthen over student ambassador program.

 Increase the visibility through social media or website.

 Search Engine Optimization.

 Need to motivate the faculty through Faculty Development

Program.
 Our Team:

CEAT

Electrical/Electronics
Mechanical Expert
Expert

D.K Singh Rahul Dixit

(Faculty/Trainer) (Faculty/Trainer)

Shifted
to Ajay Pratap Singh Mahesh Sharma
AMC (Faculty/Trainer) (Faculty/Trainer)

Sachin Thakur Shipra Singh

(Faculty/Trainer) (Project Engineer)

To Be Recruited To Be Recruited
(Faculty/Project (Faculty/Project
Engineer) Engineer)
Training Projections (For Present Academic Year):

S. no Activity Target counts

Upcoming Facility – Mobile
1 --
Hydraulics
2 Training outside of the college 02
3 Industry Program 01
4 Research Projects 05
5 Research Paper Publication 02
6 Faculty Development Program 01
06 Batch = 100
7 Training – Inhouse
Participants
Training Projections (For Present Academic Year):

 To start training on Advance Course in hydraulics.

 At least two trainings outside the college is proposed.
 Two Training programs for industry is proposed mainly on PLCs
and Hydraulics.
 Total 06 training programs are proposed in present academic year
out of which 02 could be intermediate and 04 will be the basic
training programs.
 And to develop state of art hydraulics / pneumatic application so
as to provide industrial relevant solutions and their understanding
to students.
Training Projections (For Present Academic Year):

 Same as the last year this year also students will be motivated to
publish the technical papers in the related field. Expected to have
02 papers this year
 Under outreach activity In campus workshops will be focused in
coming semester, try to get 04 more workshops.
 Two get industrial exposure in-terms of projects, this semester we
will focus to increase industrial interactions.
 We will try to involve some patentable projects.