Kvaerner Power

RECOXTM - Recovery Boilers

RECOXTM - Recovery Boilers

...based on 70 years
of experience

Kvaerner Power
0102
TM32_
Experience from over 290 deliveries

Riau Andalan Metsä-Rauma Indah Kiat Mönsterås

Aker Kvaerner
RECOVERY BOILER

Kvaerner Power
0104
TM32_
 Capacity increase

5000 t DS/24h 2004

11.200.000 lb DS/24h
3800 t DS/24h 1996
8.400.000 lb DS/24h
2000 t DS/24h 1986
4.500.000 lb DS/24h

1500 t DS/24h 1976

120 t DS/24h 1933

Kvaerner Power
0105
TM32_
Features

Single drum design Three stage superheater

• Wide side spacing
Furnace design
• Gas and smelt tight integrity Long flow generating bank
• Composite tubing in the lower furnace
• Safety corner Long flow economizer

Nose arch Rigid structural design

• Covering half of boiler depth • Buckstays dimensioned for maximum
gas pressure
Furnace screen • Heavy duty bottom beams
• Rigid membrane panels
Sootblowers
Furnace floor • Strategically positioned
• Decanting floor
• Carbon steel tubes Stationary firing with optimum
air distribution
Safe water circulation
Smelt spout
• Operates under negative pressure

Kvaerner Power
0106
TM32_
 Furnace floor design

qrad
High secondary air Char bed
Smelt pool
Secondary air
Frozen smelt layer

Primary air
Smelt spouts
Staggered Support beams
primary air ports
Wall headers

Downcomer

Benefits:
• Symmetrical air penetration for uniform and symmetric bed
• Floor tubes always covered with frozen smelt
• Floor protected by fluffy char bed
• 2.5° slope avoids accumulation of steam bubbles inside floor tubes
• Even flow of molten smelt
• Reliable inspection and easy maintenance

Kvaerner Power
0302
TM32_
Typical feedwater system
Spray water
condenser Steam drum
Demineralized water
Condensate

LP steam
Dearerator Desuper-
heating
Feed-
water
tank

Filter Features:
• High operability
• Proven design

Kvaerner Power
0602
TM32_
Superheater design

Features:
• Wide side spacing
• All superheater
elements in line

381 mm

32 mm

Gas flow

381 mm

Kvaerner Power
0402
TM32_
Long flow economizer

123 mm

Fin 39x4 mm

105 mm Ø 42.4 mm
economizer
tubes

Kvaerner Power
0416
TM32_
Long flow generating bank

154 mm

Gas flow
Water cooled
110 mm rear wall

48,3 x 4,5 mm
Generating bank
tubes

Kvaerner Power
0429
TM32_
 Requirements on a modern air system

• Good boiler control, allowing a wide range of

load and black liquor quality variations

• Good bed control with stable smelt flow

• High reduction rate and low amount of
unburned carbon in smelt
• Minimized emissions
• High availability of boiler
• Good and safe working environment
• Flexibility for integration of NCG system

Kvaerner Power
0703
TM32_
Our solution – Multilevel Air System™

Our solution to fulfill the requirements

on a modern air system is called
Multilevel Air System.

Multilevel Air
SystemTM

Kvaerner Power
0704
TM32_
Multilevel Air SystemTM combustion zones

Environmental zone,
reduces NOX-emissions Final combustion
and ensures efficient zone, completes
final combustion combustion and
ensure an even flow
pattern for optimal
Stable, undisturbed
superheater
liquor spraying zone
performance
with even droplet
distribution

Optimum drying, Char bed control,

pyrolysis and heat to reducing atmosphere
char bed reactions and smooth smelt
removal

Kvaerner Power
0706
TM32_