DESAIN PROSES

Program Studi Teknik Kimia

Jurusan Teknologi Industri dan Proses
DESAIN DAN INTEGRASI PROSES KIMIA
Chemical products, terdiri dari :
1. Commodity or bulk chemicals
2. Fine chemicals
3. Specialty chemicals

Product life cycles (Adapted from Sharrat PN, 1997,

Handbook of Batch Process Design) Sumber : Chemical Process Design and Integration by Robin Smith
DESAIN DAN INTEGRASI PROSES KIMIA
Basic Chemical Products
Natural Manufacturing (Commodity and Specialty
resources Process Chemicals, Biomaterials,
Polymeric Materials)

Basic
Manufacturing Industrial Products
Chemical
Process (Films, Fibers, Paper, …)
Products

Consumer Products
Basic chemicals Manufacturing (Dialysis Devices, Post-it Notes,
Industrial products Process Transparencies, Drug Delivery
Patches, Cosmetics, ...)

Sumber : Product and Process Design Principles 2nd ed

CAKUPAN DESAIN PROSES KIMIA

Sumber : Ludwig’s Applied Process Design for Chemical and Petrochemical Plants Vol. 1
TANGGUNG JAWAB INSINYUR PROSES

Sumber : Ludwig’s Applied Process Design for Chemical and Petrochemical Plants Vol. 1
TANGGUNG JAWAB INSINYUR PROSES
TANGGUNG JAWAB INSINYUR PROSES

Sumber : Ludwig’s Applied Process Design for Chemical and Petrochemical Plants Vol. 1
HIRARKI DESAIN PROSES KIMIA

Process design starts with the reactor. The reactor design dictates the separation and
recycle problem (From Smith R and Linnhoff B, 1998, Trans IChemE ChERD, 66 : 195)

Sumber : Chemical Process Design and Integration by Robin Smith

HIRARKI DESAIN PROSES KIMIA

For a given reactor and separator design there are different possibilities for heat
integration (From Smith R and Linnhoff B, 1998, Trans IChemE ChERD, 66 : 195)
Sumber : Chemical Process Design and Integration by Robin Smith
HIRARKI DESAIN PROSES KIMIA

Changing the reactor dictates a different separation and

recycle problem (From Smith R and Linnhoff B, 1998,
Trans IChemE ChERD, 66 : 195)

Sumber : Chemical Process Design and Integration by Robin Smith

PROSES BATCH DAN KONTINYU
Proses batch :
• Ekonomis untuk volume kecil
• Fleksibel dalam mengakomodasi perubahan
formula produk
• Fleksibel dalam perubahan laju produksi
dengan mengubah jumlah peralatan batch
• Memudahkan penggunaan
• Pilihan terbaik jika peralatan memerlukan
pembersihan rutin karena fouling atau
sterilisasi
• Mudah dilakukan scale-up dari skala lab
Proses batch sederhana • Memudahkan identifikasi produk

BATCH KONTINYU (Gantt Chart......, Chapter 14)

Sumber : Chemical Process Design and Integration by Robin Smith
PENDEKATAN DESAIN PROSES KIMIA

The onion model of process design

(Building an irreducible structure)

Sumber : Chemical Process Design and Integration by Robin Smith

 PENDEKATAN DESAIN PROSES KIMIA

A superstructure for the manufacture of benzene from toluene and hydrogen incorporating some redundant features (From Kocis
GR and Grossman IE, 1988, Comp Chem Eng, 13 : 797)
PENDEKATAN DESAIN PROSES KIMIA

Optimization discards many structural features leaving an optimised structure (From Kocis GR and Grossman IE, 1988, Comp
Chem Eng, 13 : 797)
DIAGRAM ALIR FLOWSHEETING

Flowsheet :
1. Block Diagram
2. Process Flow Diagram (PFD)
3. Piping & Instrumentation Diagram (P&ID)

Sumber : Ludwig’s Applied Process Design for Chemical and Petrochemical Plants Vol. 1
LANGKAH AWAL DESAIN PROSES

Sumber : Ludwig’s Applied Process Design for Chemical and Petrochemical Plants Vol. 1
CONTOH KASUS

Sumber : Ludwig’s Applied Process Design for Chemical and Petrochemical Plants Vol. 1
CONTOH KASUS

Process Flow Diagram of UOP Butamer Process

Sumber : Ludwig’s Applied Process Design for Chemical and Petrochemical Plants Vol. 1
CONTOH KASUS

Sumber : Ludwig’s Applied Process Design for Chemical and Petrochemical Plants Vol. 1
CONTOH KASUS

Sumber : Ludwig’s Applied Process Design for Chemical and Petrochemical Plants Vol. 1
CONTOH KASUS

Sumber : Ludwig’s Applied Process Design for Chemical and Petrochemical Plants Vol. 1
CONTOH KASUS

Sumber : Ludwig’s Applied Process Design for Chemical and Petrochemical Plants Vol. 1
CONTOH KASUS

Sumber : Ludwig’s Applied Process Design for Chemical and Petrochemical Plants Vol. 1