Laporan Analisa Sensitivitas Material Insulasi Terhadap

Heat Loss dan kerugian

pada perpipaan PATUHA Power Plant

Welly Prabata
22615303
OUTLINE
 BACKGROUND

 SENSITIVITAS INSULASI

 EFEK SENSITIVITAS

 TERHADAP HEAT LOSS

 TERHADAP KERUGIAN

 SOLUSI

 SUMMARY

 SARAN
BACKGROUND

• Heatloss besar menyebabkan kerugian dari nilai

steam yang dapat dijual/dikonversi menjadi energi
listrik
• Meningkatkan efisiensi produksi
• Melihat pengaruh sensitivitas terhadap heatloss
dan penurunan biaya kerugian
SENSITIVITAS INSULASI

INSULATION DATA
Parameter Value Unit

Alumina Silica Fiber (64) 0.059 W/m.K

Mineral Wood 0.046 W/m.K

Foam Glass (WF) 0.038 W/m.K

SENSITIVITAS TERHADAP HEAT LOSS

TOTAL HEAT LOSS : 2454.17 kW

Scenario Summary

Alumina Silica Mineral Foam Glass

Current Values: Fiber (64) Wool (WF)
Changing Cells: Unit

Thermal Conductivity W/m.K 0.075 0.059 0.046 0.038

Result Cells:
Total Heat Loss kW 2454 2150 1851 1637

Delta (kWh) 304.44 603.41 816.94

SENSITIVITAS TERHADAP KERUGIAN

Scenario Summary
Current Alumina Silica Mineral Foam Glass
Values: Fiber (64) Wool (WF)
Changing Cells: Unit
Thermal
Conductivity
W/m.K 0.075 0.059 0.046 0.038
Result Cells:
Well-1 mill Rp / yr 989 864 741 654
Well-2 mill Rp / yr 1,182 1,023 870 763
Well-3 mill Rp / yr 2,444 2,144 1,849 1,638
Well-4 mill Rp / yr 1,912 1,655 1,408 1,235
Well-5 mill Rp / yr 3,040 2,656 2,280 2,013
Well-6 mill Rp / yr 3,675 3,217 2,768 2,448
Header-1 mill Rp / yr 3,527 3,130 2,730 2,436

Total Loss Cost 16,769 14,689 12,646 11,187

Delta 2,080 4,123 5,582
LAJU PENURUNAN KERUGIAN

Grafik Total Decline of Loss Cost

18,000

16,000

14,000
Total Loss Cost (mio Rp)

12,000

10,000 Calcium Silica

Aluminca Silica Fiber (64)
8,000
Mineral Wool
6,000
Foam Glass (WF)
4,000

2,000

-
1

Total Well
LAJU PENURUNAN BIAYA KERUGIAN

Scenario Summary
Alumina Silica Fiber (64) Mineral Wool Foam Glass WF
Changing Cells:
Thermal
0.059 0.046 0.038
Conductivity
Result Cells:
Well-1 -12.69% -25.09% -33.91%
Well-2 -13.46% -26.37% -35.41%
Well-3 -12.25% -24.33% -32.99%
Well-4 -13.45% -26.35% -35.39%
Well-5 -12.65% -25.00% -33.79%
Well-6 -12.46% -24.68% -33.40%
Header-1 -11.25% -22.61% -30.92%

Loss Decline Average -12.60% -24.92% -33.69%

Scenario Summary
Current Alumina Silica Mineral Foam Glass
Values: Fiber (64) Wool (WF)
Total Loss Cost (Mill Rp / yr) 16,769 14,689 12,646 11,187
Delta 2,080 4,123 5,582

TOTAL KERUGIAN / yr = Rp 5,582,000,000

SOLUSI ??
SOLUSI

• PENGGANTIAN INSULASI

SOLUSI :

• PENAMBAHAN INSTALLED INSULATION

SOLUSI

PENGGANTIAN INSULASI
PENGGANTIAN INSULASI

𝜋
Insulation req = 𝐷𝑖𝑛𝑠 2 − 𝐷𝑝𝑖𝑝𝑎 2 . 𝐿
4

Well-1 Well-2 Well-3 Well-4 Well-5 Well-6 Header 1

Parameter Unit
PPL-1 PPL - 5 PPL - 3B PPL - 3A PPL - 3 PPL - 7 Well 1 - 6

Vins m3 49.92 59.17 136.21 97.21 164.43 207.06 196.93

Kebutuhan insulasi total = 910.94 m3

PENGGANTIAN INSULASI

BIAYA PENGGANTIAN FOAM GLASS (WF)

Harga
100x600x450 mm = £ 37.94
0.027 m3 = £ 37.94

Konversi
1.00 £ = Rp 18,000

Parameter Unit Sumur 1 Sumur 2 Sumur 3 Sumur 4 Sumur 5 Sumur 6 Header 1

Cfoam- £ 70,141 83,149 191,405 136,601 231,052 290,961 276,729

glass 1,263 1,497 3,445 2,459 4,159 5,237 4,981
Mill Rp

Total Biaya Penggantian = Rp. 23.040.000.000

SOLUSI

PENAMBAHAN KETEBALAN
INSTALLED INSULATION
PENAMBAHAN KETEBALAN INSTALLED INSULATION

Scenario Summary
Current Foam Glass
Values: + 10 cm + 11 cm + 12 cm + 13 cm (WF)
Changing
Cells:
Thickness 0.05 0.1 0.11 0.12 0.13 0.038
Result Cells:
Total Heat
2454.17 1879.58 1803.33 1735.35 1674.41 1637.23
Loss
PENAMBAHAN KETEBALAN INSTALLED INSULATION

Scenario Summary
Current
+10 cm +11 cm +12 cm +13 cm
Values:

Changing
Cells:

Thickness
0.05 0.1 0.11 0.12 0.13
(m)

Result Cells:

Total Cost
Rp 9,473 Rp 21,201 Rp 23,818 Rp 26,524 Rp 29,320
(mill Rp/yr)

Total Penambahan Ketebalan Installed insulation 8 cm = Rp. 29.320.000.000

SOLUSI

• PENGGANTIAN INSULASI

Rp. 23.040.000.000
SOLUSI :

• PENAMBAHAN INSTALLED INSULATION

Rp. 29.320.000.000
 ANALISA EKONOMI
PENGGANTIAN INSULASI
ANALISA EKONOMI PENGGANTIAN INSULASI

Year after replace

Parameter
0 1 2 3 4 5 6 7
Invest (mill Rp)
23,041

Heat loss cost /

yr (mill Rp) (11,187) (11,187) (11,187) (11,187) (11,187) (11,187) (11,187)

Saving Cost / yr
(mill Rp) 16,769 16,769 16,769 16,769 16,769 16,769 16,769
Cash Flow (mill
Rp) (23,041) 5,582 5,582 5,582 5,582 5,582 5,582 5,582

Cumulative Cash
Flow (23,041) (17,459) (11,877) (6,295) (713) 4,869 10,451 16,033

POT penggantian insulasi Foam Glass (WF) 4 tahun

KESIMPULAN

• Dari hasil sensitivitas Insulasi

Material Insulasi Total Heat Loss (kW) Total Biaya Kerugian (Juta rupiah)
Calcium Silica 2454 16,769
Alumina Silica Fiber (64) 2150 14,689
Mineral Wood 1851 12,646
Foam Glass WF 1637 11,187

• Rate pengurangan biaya ketika dilakukan sensitivitas material insulasi

Alumina Silica Fiber : 12.60 %
Mineral Wood : 24.92 %
Foam Glass WF : 33.69 %
• Pemilihan material Insulasi Foam Glass WF dapat memberikan penurunan biaya
kerugian yang cukup signifikan sebesar Rp. 5,582,000,000 per tahun dan dengan
penurunan heat loss sebesar 816.94 kW

• Pilihan mengganti material insulasi Foam Glass WF lebih murah dibanding dengan
melakukan penambahan ketebalan insulasi yang sudah ada dengan
Pay out time selama 4 tahun
TERIMAKASIH