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Bradley University
Department Of Electrical Engineering
11/30/11
Presentation Outline
Summary and Overall System Block Diagram
DC Subsystem
Maximum Power Point Tracking
Boost Converter Testing
AC Subsystem
Schedule
Component List
Project Summary
Supplies DC and AC Power
Photovoltaic Array
Boost Converter to step up PV voltage
Maximum Power Point Tracking
DC-AC converter for 120Vrms
LC filter
System Block Diagram
AC Output
DC Output
Boost
Photovoltaic Inverter LC Filter Grid
Converter
DSP
Board
DC Subsystem
Boost Converter
Maximum Power Point Tracking (MPPT) System
V Pmax
Vin Vo
L1
V 4.299m
V D1
V
S
A
C1 10k C2
100u 1u 0.001
T
800
20
Simulation Results
Vin Vo
100
80
60
40
20
-20
0 10 20 30 40 50 60
Time (s)
Boost Converter Full Bridge
1000
T
25
DC Subsystem Requirements
The boost converter shall accept a voltage from the
photovoltaic cells.
The input voltage shall be 48 Volts.
The average output shall be 200 Volts +/- 25 Volts.
The voltage ripple shall be less than 3 Volts
The boost converter shall perform maximum
power point tracking.
The PWM of the boost converter shall be regulated
based on current and voltage from the PV array.
The efficiency of the MPPT system shall be above 85%.
DC Subsystem Key Components
MOSFET Inductor
Vds = 250V 1mH 25A
Id = 110A 500uH 35A
Pdiss = 694W Gate Driver
Heatsink MOSFET or IGBT
2.5A 500V
Solar Panel x 4
50W
12V
DC Subsystem Components
Current Sensor
30A
63-69 mV/A
Sensing Op amp
Used with voltage divider
DSP Board
TMS320F2812
MPPT
“Perturb and Observe” method
Change Boost Converter duty cycle based on change in
PV power
Changing duty cycle changes the current drawn from
the PV
Anytime the system is not at the
maximum power point, it is not
at it’s most efficient point
MPPT Flowchart
Calculate Power
Is the slope
Negative positive or Positive
negative?
C6
3000u
1000u
T R6 1000u
V Vgate_1 50
25
Without MPPT
V Po_1
Boost With MPPT
Maximum Power Point Tracking Using
Perturb and Observe Method
V Pmax
Vcell
S V Icell V 330u V
S D
A
Cout
3000u
1000u
T Rload 1000u
V Vgate 50
25
i
Gating
v
PI
Gating
Uref
dP>0 dP<0
dU1 dU2
Output Power Without MPPT
Pload_1 Pmax_1 Po_1
80
60
40
20
-20
80
60
40
20
PV power
Scope
Vpv
Ppv
Ipv PV
Ppv
Product To Workspace
Scope1
1000 1/1000
ISC Ipv
Insolation Insolation to
ISC current gain
I P
V V
PV Module Characteristics
Vpv
Vpv
Vpv
PV power
I-V characteristic
Ipv
PV module (V)
Vpv Ipv
Insolation Ppv
Insolation PV1
I P
V V
4-module PV Array
PV module (I)
Ipv Vpv
PV module (I)
Ipv Vpv
Insolation Ppv
Vpv
PV2
V
Vpv
Insolation Ppv
PV3
Ppv
Ppv
PV module (I) Product XY power
Ipv Vpv
Insolation Ppv
P
Ipv Ramp
Ipv
V
Boost Converter Lab Testing
Built boost converter from components Dr. Na
provided.
Vin Vo
V 330u MBR3045PT
V
A
5V 1k
220u 0.1u IRFZ34NL 470u 470u 470u 50
Boost Converter Lab Testing
0 to 3.3V signal from DSP board controlling the MOSFET
At a switching frequency of 10kHz with a 50% duty cycle
the 5V input voltage was boosted to about 10V.
Increasing duty cycle, increased Vout
Decreasing duty cycle, decreased Vout
After testing this setup we will be able to build our Boost
converter circuit quickly.
DSP Board Programming
Spectrum Digital eZdsp F2812
Texas Instruments Code Composer
Matlab/Simulink
Simulink A/D Interfacing
Simulink PWM Generation
Manual PWM Duty Ratio Control
PWM Generation
Experimental Results
Simulation
schematic
Vcarr
V
V
V Vcontrol
Carrier Waveform
AC Subsystem
Inverter Operation - Bipolar
Reference (blue) and
carrier (red) waveforms
Switching signal
AC Subsystem
Inverter Operation - Bipolar
10 1m
450
Simulation
schematic
Va1
V Vcarr
V
V Vcont1 V Vcont2
Va2
V
Carrier Waveform
AC Subsystem
Inverter Operation - Unipolar
References and
carrier waves
Switching signal 1
Switching signal 2
Output
Unipolar harmonic
output
AC Subsystem - Output Filter
Inverter output includes switching harmonics
Filter smoothes output
AC Subsystem Requirements
The AC side of the system shall invert the output of the
boost converter.
The output of the inverter shall be 120 Volts RMS.
The output shall be 60Hz +/- 0.1Hz.
The inverter output shall be filtered by a LC filter.
The filter shall remove high switching frequency
harmonics.
Total harmonic distortion of the output shall be less
than 15%.
AC Subsystem Key Components
Inverter switches
Gate drives
Power supplies
Commercial Grid Tie Inverters
Company SMA Solar Technology Xantrex
Product Sunny Boy 700-US GT2.8
AC Power 460W, 120Vac 2700 W, 208Vac / 2800W, 240Vac
AC Voltage 106 - 132 Vac 183 - 229 Vac / 211 - 264 Vac
Output
Output Frequency 59.3 - 60.5 Hz 59.3 - 60.5 Hz
Harmonics > 3% > 3%
Max. efficiency 92.4% 94.6%
Power Factor Unity > 0.95 %
Schedule
Brendan Tom Luke
Week 1 Build Boost Build Inverter Build Boost
Week 2 Voltage Sensing DSP Programming Current Sensing
Week 3 MPPT Code DSP Programming MPPT Code
Week 4 Interfacing DSP Programming Interfacing
Week 5 Interfacing Interfacing Interfacing
Week 6 Circuit + Software Interfacing Circuit + Software
Week 7 Testing Testing Testing
Week 8 DC-AC Integration DC-AC Integration DC-AC Integration
Week 9 DC-AC Integration DC-AC Integration DC-AC Integration
Week 10 Build Fullbridge+Boost LC Filter Build Fullbridge+Boost
Week 11 Circuit + Software Testing Circuit + Software
Week 12 DC-AC Integration DC-AC Integration DC-AC Integration
Week 13 DC-AC Integration DC-AC Integration DC-AC Integration
Week14 Presentation Prep Presentation Prep Presentation Prep
Week 15 Presentation Prep Presentation Prep Presentation Prep
Component List
1
Part Type Part # Website Digikey or Newark # DESC QTY Unit Price Price
MOSFET IXTH110N25T www.digikey.com IXTH110N25T-ND Vds = 250V Id = 110A Pdiss = 694W 10 6.165 $61.65
Capacitor B43456 www.digikey.com 495-4232-ND 1500uF 450V 8 38.09 $304.72
Current Sensor ACS712ELCTR-30A-T www.digikey.com 620-1191-1-ND 30A 63 to 69 mV/A 3 4.52 $13.56
Ultrafast Diode HFA50PA60C N/A If(av) = 25A Vf = 1.3C Vr = 600V 3 12.23 $36.69
IGBT IRG4PC30UD N/A Vce = 600v Ic = 23A Pdiss = 100W 10 2.5 $25.00
Solar Panel BP 350 J N/A 50W 12V 3 279 $837.00
Inductor 7448262510 www.newark.com 08P2917 1mH 25A 4 22.91 $91.64
Inductor 7448263505 www.newark.com 08P2918 500uH 35A 2 22.91 $45.82
Heat sink WA-T247-101E www.digikey.com WA-T247-101E-ND Clip-on TO-247 6 1.8 $10.80
Gate Driver IR2110 www.digikey.com IR2110PBF-ND MOSFET IGBT Driver 2.5A 500V 25 2.8036 $70.09
Op Amp OP484FPZ www.digikey.com OP484FPZ-ND Sensing Op Amp 10 11.14 $111.40
PWM Buffer 74LVC4245A www.digikey.com 568-5002-1-ND IC Translator 10 0.912 $9.12
PWM Buffer 74HCT541 www.digikey.com 568-4592-1-ND IC Buffer 10 0.502 $5.02
$1,622.51
References
“PV Module Simulink Models.” ECEN2060. University of Colorado Boulder.
Rozenblat, Lazar. "A Grid Tie Inverter for Solar Systems." Grid Tie Inverter Schematic and
Principles of Operation. 6 Oct. 2011. <http://solar.smps.us/grid-tie-inverter-
schematic.html>.
Tafticht, T., K. Agbossou, M. Doumbia, and A. Cheriti. "An Improved Maximum Power
Point Tracking Method for Photovoltaic Systems." Renewable Energy 33.7 (2008): 1508-
516.
Tian, Yi. ANALYSIS, SIMULATION AND DSP BASED IMPLEMENTATION OF
ASYMMETRIC THREE-LEVEL SINGLE-PHASE INVERTER IN SOLAR POWER SYSTEM.
Thesis. Florida State University, 2007.
Zhou, Lining. EVALUATION AND DSP BASED IMPLEMENTATION OF PWM
APPROACHES FOR SINGLE-PHASE DC-AC CONVERTERS. Thesis. Florida State
University, 2005.
Questions?