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AUDITING A PFMEA
Header
Look for part numbers and trade names. Either specific values for specifications
should be called out, or a controlled document (specification) should be referenced.
Make sure that there is only one failure mode in each box. Again, audit at least 10
lines evenly dispersed throughout the PFMEA.
“Dissatisfied customer” is not a potential effect. Look for specificity and technical
terms in the description (water escapes roof water management system and enters
passenger compartment is preferable to “customer gets wet”)
We have three choices here: customer specific rating scales or AIAG rating scale
(Inteva default) or VDA rating scale
Here, we will start looking for linkage to the DFMEA. It is preferable that a copy of
the DFMEA be available – if not, linkage documents would be a good second
choice.
Here we’re looking for negatives of specific input requirements. That’s why it would
be good to have the requirements-based PFD appended.
We have three choices here: customer specific rating scales or AIAG rating scale
(Inteva default) or VDA rating scale
10b Controls are adequately explained and do not just reference a document
number?
Note: The description for Controls shall include where done (station #), how
done (go/no-go gage, variable gage, visual, poke-yoke with line lock-out, etc.),
frequency and sample size (e.g., 100%).
Additional Comments (not to impact audit results):
If all answers "Yes," check "Yes." If one or more "No," check "No."
Otherwise, "E/I."
When examining this area, look for specifics – e.g., if preventive maintenance is
called out, then ask the question “PM of what?”
Look for adherence to planned dates – and results of the implemented actions (we
did this and got a 49% improvement…)