CONDENSATE WATER AND MAKE UP WATER SYSTEM

OST SUBSTANCES

 Cooling Water System (already presented on January 8th 2009)

 Condensate Water and Make Up Water System
 Condenser Circulating Water System
 Condenser Vacuum System
 Feedwater System
 Extraction Steam System
 Heater Drains and Vent System
 Turbine Drains System
 Turbine Lube Oil System
 Generator Seal Oil System
 Generator Stator Cooling Water System
 M-BFP Lube Oil System
 BFP Turbine Lube Oil System
 GENERAL DESCRIPTION

 Condensate and Make Up Water System:

1. Condensate System :
Condenser Condensate Pump Cond. Polishing Treatment Device
Deaerator No5LPH No6LPH No8/7LPH Gland Steam Cond
2. Make Up Water System :
Demineralized water Condensate Make Up Tank
Condenser Condensate Make Up Water Pump
HP FW pipe Boiler Start Up FW Pump
Fill Deaerator 1st time
 EQUIPMENTS

A. Main Condenser (1)

B. Condensate Pump (2X100%)
C. Condensate Polishing Treatment Device (2)
D. Gland Steam Condenser (1X100%)
E. LP Heaters (4)
F. Deaerator (1)
G. Condensate Make Up Tank (1)
H. Condensate Make Up Water Pump (1)
I. Boiler Start Up Feedwater Pump (1)
 FLOW DIAGRAM

From Demineralized Water

E
E

E A
H

M
M
I To Condenser D
F
B

M
M
To HP Feedwater pipe
C3W expansion tank,
etc C
end
 MAIN CONDENSER

Type Single Shell Double Pass Steam

Surface Condenser
Manufacturer Dong Fang Steam Turbine Work
Performance data :
Design heat duty (at Rating) (kcal/H) 326.6x106
Design absolute pressure (mmHg abs) 65.25
Heat transfer coefficient (kcal/H/m2/oC) 2790
Circulating water quantity (m3/H) 48250
Circulating water inlet temperature (oC) 30
Circulating water outlet temperature (oC) 37
Cleanliness factor (%) 0.85
Condensate oxygen content (cc/liter) 20
Water velocity in tube (m/sec) 2.5
Friction loss through tube (kgf/cm2) 0.49
Total effective tube surface (m2) 13760
Tube :
Effective tube length (mm) 9630
Overall tube length (mm) 9740
Size and thickness (mm) ф32 x 0.5 / 0.7
Number of tube (main condensing zone) 13652
Number of tube (air cooling zone and exhaust
impingement zone) 568
Material titanium
Tube sheet :
Material titanium clad
Thickness 40
back Hot well capacity (m3) 110
 CONDENSATE PUMP

Type NLT350-400X6
Manufacturer KSB Shanghai Pump Co
Ltd
Number for one unit two
Capacity (m3/H) 950
Head (m) 283
Shut off head (kg/cm2g) later
Pump efficiency (%) 81.5
Shaft horse power (kW) 802
NPSH required (m) 3.1
Speed (rpm) 1480
Number of stage later
Connection size :
Suction (mm) 630
Discharge (mm) 377
Material:
Impeller A743-6NM/ZG1Cr13
Casing QT500-7
Shaft 35CrMo
Motor later
Power consumption at 100% rating (kWh) 1000

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 CONDENSATE POLISHING
TREATMENT DEVICE

Manufacturer WUXI Power Auxiliary

Equipment Work Jiangsu
China
Design pressure (MPa) 3.5
Working pressure (MPa) ≤ 3.5
Design temperature (oC) 60
Working temperature (oC) 5 - 60
Hydraulic pressure test (MPa) 5.25
Total volume (m3) 8.3
Material 16MnR

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 GLAND STEAM CONDENSER

Type JO-110-3
Serial 80039
Manufacturer Dongfang
Turbine Co Ltd
Cooling surface area (m 2) 110
Tube size and thickness (mm) ф 19 x 1
Heat transfer coefficient
(kcal/H/m 2/ oC) 53.74
Friction loss through tubes (kg/cm 3) 0.0235
Design pressure later
Tube side (MPa) 3.3432
Shell side (MPa) 0.0951

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 LP HEATERS

LP Heater 5 LP Heater 6 LP Heater 7 LP Heater 8

Deyang Dongqi Mechanical & Electrical Engineering
Manufacturer Technology Co. Ltd
Serial No D300NN69-3-3
Product standard GB150-98
License No TS2251073-2011
Heat Exchanger Area (m2) 600 600 650 950
Design temperature (oC)
- Tube side 170 150 150
- Shell side 300 250 150
Design pressure (MPa)
-Tube side 4.0 4.0 4.0
-Shell side 0.6 0.6 0.6
Test pressure (MPa)
-Tube side 5.05 5.0 5.0
-Shell side 0.99 0.91 0.75

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 Flow Others

According to Drawing No: F289S-J0201B-07 :

1. Drain flash tank I desuperheating water

2. LP bypass desuperheating water
3. Left LP cylinder spray water
4. Right LP cylinder spray water
5. Third stage LP bypass temperature and pressure reducer
6. Gland seal supply steam desuperheater
7. Drain flash tank II desuperheating water
8. Fuel oil system steam desuperheater
9. IP cylinder start up desuperheater
10. BFPT exhaust steam desuperheating water

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 DEAERATOR

DEAERATING HEATER
Spring spray
Type
and tray
Manufacturer DBC
Design capacity (t/H) 1080
Oxygen content (cc/liter) < 5%
Dimension :
Overall length (mm) 9000
ф3046 x
Diameter (mm)
(20+3)
Material :
20R+0Cr18
Shell
Ni9
Stainless
Tray
steel
Design pressure (MPa.g) 1 DEA STORAGE TANK
Design temp (oC) 350 Capacity at operating level (m3) 160
Weight : Dimension :
Operating (kg) approx. 39000 Overall length (mm) 21800
Flooded (kg) approx. 90000 Diameter (mm) ф 3456 x 28
Relief valve : Weight :
Stainless Empty (kg) approx. 75300
Type
steel Operating (kg) approx. 235300

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 CONDENSATE MAKE UP TANK

Valve Fill Up
Condensate
Make Up Tank

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 CONDENSATE MAKE UP WATER PUMP

BIW (BRW) Single Stage – Single Suction Centrifugal Pump

Type BIW80-65-160
Manufacturer Baiyun Group Co Ltd
Number 1
Capacity (m3/H) 60
Total head (m) 29
Shaft horse power (kW) 6.6
Speed (rpm) 2900
NPSHr 2.5
Test pressure (MPa) 2.4
Weight (kg) 136

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 BOILER START UP FEEDWATER PUMP

BIW (BRW) Single Stage – Single Suction Centrifugal Pump

Type BIW100-65-320
Manufacturer Baiyun Group Co Ltd
Number 1
Capacity (m3/H) 85
Total head (m) 135
Shaft horse power (kW) 54.8
Speed (rpm) 2900
NPSHr (m) 3.5
Test pressure (MPa) 2.4
Weight (kg) 745

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Temuan Di Lapangan (1/5)

Level indicator Make Up

Water Tank tidak dilengkapi
isolation valve
Temuan Di Lapangan (2/5)

Suction strainer Condensate Pump

posisi “tidur”. Jarak ke tembok terlalu
dekat, sehingga akan kesulitan saat
membuka
Temuan Di Lapangan (3/5)

LP Heater no. 5 dan 6

dibiarkan dalam kondisi
terbuka, tidak di-konservasi
nitrogen
 Temuan Di Lapangan (4/5)

Drain valve dari LP Heater 7 ke

LP Heater 8, handwheel
berimpit dengan pipa