Escolar Documentos
Profissional Documentos
Cultura Documentos
1. Conventional,
Pump 2. Power save pump
Intake,
Gas separator, Advanced Gas handler,
Intake devices Multiphase pump, Slotted screen pump intake .
1. Modular protector,
Protector 2. Tandem modular protector
1. Induction (Asynchronous)
Motor 2. Permanent magnet
DH Sensor
2
Novomet is not just another ESP Provider © NOVOMET |WWW.NOVOMET.RU/ENG | 2017
Centrifugal pump / Centrifugal-vortex pump
Pump consists
of diffusers and
impellers (ESP stages)
assembled on a shaft.
Pump is driven by
electrical motor and
well fluid flows to the
surface through tubing.
Diffuser
Impeller
3
Novomet is not just another ESP Provider © NOVOMET |WWW.NOVOMET.RU/ENG | 2017
Stage construction
upthrust washer
(made from textolite or
keyway carbonite)
Impeller hub
inner and outer
downthrust washers
impeller (made from textolite or
carbonite)
Impeller vane
diffuser
inner and outer
downthrust pad
diffuser bore
4
Novomet is not just another ESP Provider © NOVOMET |WWW.NOVOMET.RU/ENG | 2017
How does ESP stage operate?
5
Novomet is not just another ESP Provider © NOVOMET |WWW.NOVOMET.RU/ENG | 2017
Types of stages 1/4
PANCAKE STAGE
Centrifugal design
(centrifugal design
of impeller) – standard
design when liquid lift is
generated under the action
of centrifugal forces.
Maximum gas content at
Pump intake is up to 25%.
Within Novomet product
range pancake stage is
typically powder-based.
6
Novomet is not just another ESP Provider © NOVOMET |WWW.NOVOMET.RU/ENG | 2017
Types of stages 2/4
MIXED FLOW STAGE
(centrifugal design of impeller)
Mixed flow stages borrow
Centrifugal design characteristics from both radial
flow and axial flow stages. As
fluid flows through the impeller
of a mixed flow pump, the
impeller blades push the fluid out
from the pump shaft and to the
pump suction at an angle greater
than 90o.
Such design enables to increase
head per stage. These are cast-
based stages.
7
Novomet is not just another ESP Provider © NOVOMET |WWW.NOVOMET.RU/ENG | 2017
Types of stages 3/4
8
Novomet is not just another ESP Provider © NOVOMET |WWW.NOVOMET.RU/ENG | 2017
9
Novomet is not just another ESP Provider © NOVOMET |WWW.NOVOMET.RU/ENG | 2017
Radial flow rate stages
10
not just another ESP Provider © NOVOMET |WWW.NOVOMET.RU/ENG | 2017
Mixed flow rate stages
11
not just another ESP Provider © NOVOMET |WWW.NOVOMET.RU/ENG | 2017
Types of pump assembly
abrasion-resistant
Assembly
floater floater floater compression semi-compression
Particles
content
Pump
pump
pump
pump
pump
pump
assembly
protector
protector
protector
protector
protector
radial bearing
axial bearing stages stage packages
12
Novomet is not just another ESP Provider © NOVOMET |WWW.NOVOMET.RU/ENG | 2017
Pump main components
подшипник
upper верхний
bearing колесо рабочее
impeller аппарат направляющий
diffuser
головка
head вал
shaft корпус
housing подшипник
radial bearing подшипник
radial bearing основание
base
• Radial bearing – reduce radial wear of the hubs of impellers and diffusers, make
less shaft vibration
13
Novomet is not just another ESP Provider © NOVOMET |WWW.NOVOMET.RU/ENG | 2017
Pump main components
Stages (impellers
and diffusers)
Shaft
Sleeves
14
not just another ESP Provider © NOVOMET |WWW.NOVOMET.RU/ENG | 2017
Pump main components
Housing
Upper bearing
Base
15
not just another ESP Provider © NOVOMET |WWW.NOVOMET.RU/ENG | 2017
Pump main components
Head
Coupling
16
not just another ESP Provider © NOVOMET |WWW.NOVOMET.RU/ENG | 2017
Pump designs: floater
Floater design
Novomet floater design is abrasion-
resistant and it includes optimal number of
intermediate radial bearings.
Such construction allows to significantly
improve abrasion-resistance of the pump
due to increase of shaft hardness and radial
load is redistributed from stages onto radial
Axial thrust bearing
bearings.
Number of bearings is calculated based on
Protector
In semi-compression pump
design all stages are
assembled as a few
separate packs with radial
and axial bearings between
packs.
Protector
18
Novomet is not just another ESP Provider © NOVOMET |WWW.NOVOMET.RU/ENG | 2017
Semi-compression design 2/2
Protector
20
Novomet is not just another ESP Provider © NOVOMET |WWW.NOVOMET.RU/ENG | 2017
Compression design 2/2
This pump has no axial thrust bearings at all,
washers act only as seals. Wear-resistance of
this type of construction is improved because
of elimination of axial wear with extension of
operating range of flow rates.
Compression pump designs are selected for
application in the wells:
1) To operate with extended various flow rate;
2) With solids ratio of less than or equal to 350
ptb (1000 mg/l);
3) With high GOR;
4) After Hydraulic fracturing with proppant
production.
21
Novomet is not just another ESP Provider © NOVOMET |WWW.NOVOMET.RU/ENG | 2017
Intake devices
22
Novomet is not just another ESP Provider © NOVOMET |WWW.NOVOMET.RU/ENG | 2017
Intake
23
Novomet is not just another ESP Provider © NOVOMET |WWW.NOVOMET.RU/ENG | 2017
Gas separator
It is designed to separate gas into the annulus and not
to let gas get into the pump.
Novomet has abrasion-resistant version of gas
separator which is not cut by the abrasive flow.
Gas separator can be used in case free gas is 90%
Pump
24
Novomet is not just another ESP Provider © NOVOMET |WWW.NOVOMET.RU/ENG | 2017
Advanced gas handler
25
Novomet is not just another ESP Provider © NOVOMET |WWW.NOVOMET.RU/ENG | 2017
Downhole multiphase pumps (MPP)
Application
Oil-producing wells with high gas volume
Oil producing wells with nonvented packers
Extremely gassy wells where conventional
gas-handling devices are difficult to apply
Offshore installations
Benefits
It enables pump to continually operate in fluid
conditions up to 75% free gas
Extended pump run life
Due to gas-lift effect greater lift per stage and
efficiency are ensured
It stabilizes amp chart and enhances ESP run life
26
Novomet is not just another ESP Provider © NOVOMET |WWW.NOVOMET.RU/ENG | 2017
How does MPP work?
MPP stage design has axial screw type impeller and gas handling diffuser
Operation:
Flow streams to the axial type impeller gas volume is compressed
Compressed gas streams to the diffuser gas bubbles break into small
Result: homogeneous gas-liquid mixture
MPP primes the ESP and pushes the gas-liquid flow stream into the
stages with no gas locks
Diffuser
Axial type impeller
27
Novomet is not just another ESP Provider © NOVOMET |WWW.NOVOMET.RU/ENG | 2017
Slotted screen pump intake
Application Benefits
Slotted screen intake filter SFI is SFI has proven to be a reliable and
designed to ensure ESP protection successful solution for application as
in abrasive environments with intake in wells with severe solids content.
medium grained solids.
Slotted screen pump intake
primes the pump and protects
ESP stages from proppant and
solids.
The system includes the following
components:
• Wire-wrapped screen
• Sealing unit
• Protective bypass valve
28
Novomet is not just another ESP Provider © NOVOMET |WWW.NOVOMET.RU/ENG | 2017
How does it work?
Design features
The intention of the protective valve is to enable continuous flow of
the fluid once the filter is plugged.
Filtering capacity depends on the slot size which is selected based
on solids size analysis.
Filter length is chosen to fit pump operating capacity.
Operation
Solids are retained between
wire winds of prismatic
profile. As slots can open
following fluid flow
direction, thereby back flush
allows low contamination by
solids and long durability of
the filter.
29
Novomet is not just another ESP Provider © NOVOMET |WWW.NOVOMET.RU/ENG | 2017
Protector
Protector is a part of ESP system. It Pump
is installed between submersible
electric motor and intake device
Intake device
(intake, gas separator, etc).
Functions:
1. Torque transfer from motor Protector
to pump;
2. Prevention of reservoir fluid
penetration inside the motor;
Motor
3. Compensation of oil leakage and
volume thermal changes when the
motor is operating or shut-down;
4. Get the load from pump and intake
shaft;
5. Equalization of pressure in the
electric motor and annulus.
30
Novomet is not just another ESP Provider © NOVOMET |WWW.NOVOMET.RU/ENG | 2017
Modular protector NMP
Shafts
Protector consists of Bag
module
unified units and
parts.
Labyrinth
module
The modular
principle allows for
quick repair and Head
modernization of the
protector depending Upper nipple
on the operating
Lower nipple
conditions.
Base
31
Novomet is not just another ESP Provider © NOVOMET |WWW.NOVOMET.RU/ENG | 2017
Modular protector NMP
Deflector
When the shaft
rotates the deflector
creates centrifugal
forces.
As a result Solids
mechanical
impurities by this
forces are pushed to
the walls of the
nipple and deposited
on the bottom
removes into the
annulus through the
drainage holes in the
nipple.
32
Novomet is not just another ESP Provider © NOVOMET |WWW.NOVOMET.RU/ENG | 2017
Modular protector (Mechanical seal)
33
Novomet is not just another ESP Provider © NOVOMET |WWW.NOVOMET.RU/ENG | 2017
Modular protector (Mechanical seal)
Example:
Mechanical seal
34
Novomet is not just another ESP Provider © NOVOMET |WWW.NOVOMET.RU/ENG | 2017
Modular protector (Labyrinth)
Well fluid
The tubular
labyrinth locks the
well fluid,
preventing it from
entering the bag
module.
Tube
Well fluid
35
Novomet is not just another ESP Provider © NOVOMET |WWW.NOVOMET.RU/ENG | 2017
Modular protector (Valves)
36
Novomet is not just another ESP Provider © NOVOMET |WWW.NOVOMET.RU/ENG | 2017
Modular protector (Bag)
37
Novomet is not just another ESP Provider © NOVOMET |WWW.NOVOMET.RU/ENG | 2017
Modular protector (Thrust bearing)
Upthrust bearing
Downthrust bearing
38
Novomet is not just another ESP Provider © NOVOMET |WWW.NOVOMET.RU/ENG | 2017
Modular protector (Thrust bearing)
39
Novomet is not just another ESP Provider © NOVOMET |WWW.NOVOMET.RU/ENG | 2017
Modular protector (Thrust runner and Filter-
cooler) Gets the load which
transfer to the
protector (seal
section) shaft
40
Novomet is not just another ESP Provider © NOVOMET |WWW.NOVOMET.RU/ENG | 2017
Modular protector NMP
Protector consists of the
following modules:
- Labyrinth (L)
- Bag (diaphragm) (B)
Hydraulic scheme:
- Series connection (s)
- Parallel connection (p)
Typical hydraulic
schemes:
В
BsL
BpBsL
BsBsL
BsB
DEPENDING ON OPERATING
CONDITIONS THE NUMBER OF
MODULES AND TYPE OF THEIR
CONNECTIONS MAY CHANGE
B BsL BpBsL BsBsL
41
Novomet is not just another ESP Provider © NOVOMET |WWW.NOVOMET.RU/ENG | 2017
Design characteristics
Normal operating mode of the ESP Start up Stop
(without stopping and starting)
Labyrinth
Mechanical
seal
Bearing
body
Valve
Bag
42
Novomet is not just another ESP Provider © NOVOMET |WWW.NOVOMET.RU/ENG | 2017
Change in oil volume in the «motor-protector»
system
1 – ESP installation; 2
3
2 – RIH;
3 – ESP start-up; 1
4 – ESP shutdown; 5
Oil volume, %
5 – ESP operating;
4
6 – pulling.
6
modules
4
protection barriers
2
thrust bearings
44
Novomet is not just another ESP Provider © NOVOMET |WWW.NOVOMET.RU/ENG | 2017
Design characteristics
Upper protector
Labyrinth Two bags Thrust bearing
Lower protector
Two bags Labyrinth Thrust bearing
45
Novomet is not just another ESP Provider © NOVOMET |WWW.NOVOMET.RU/ENG | 2017
Design characteristics
46
Novomet is not just another ESP Provider © NOVOMET |WWW.NOVOMET.RU/ENG | 2017
Design characteristics
47
Novomet is not just another ESP Provider © NOVOMET |WWW.NOVOMET.RU/ENG | 2017
Design characteristics
Upper labyrinth module
Separates reservoir fluid and motor oil;
Bag, mechanical seal and fill (check) valves operate
in motor oil.
Lower labyrinth module
Decreases motor oil heating from motor and runner;
Protects runner from solids and worn parts particles.
Upper labyrinth module Lower labyrinth module
Labyrinth
Mechanical seal
Nipple
Valve
Bag
48
Novomet is not just another ESP Provider © NOVOMET |WWW.NOVOMET.RU/ENG | 2017
Design characteristics
49
Novomet is not just another ESP Provider © NOVOMET |WWW.NOVOMET.RU/ENG | 2017
Tandem modular protector NTMP
Two axial bearings
During assembling the clearance between the ends of the shafts of the upper
and lower protectors is eliminated by adjusting the bolt outreach in the shaft
of the lower protector.
Upper protector
Spline coupling
Adjustment bolt
Lower protector
Shims
Check
valve
54
Novomet is not just another ESP Provider © NOVOMET |WWW.NOVOMET.RU/ENG | 2017
Inverted tandem modular protector
58
Novomet is not just another ESP Provider © NOVOMET |WWW.NOVOMET.RU/ENG | 2017
Motor
base
Oil purification filter
rotor
stator
motor terminals
Motor includes stator,
rotor, head, base and
motor terminals. Shaft
thrust bearing is located
head
in motor head and it
absorbs axial load from
shaft thrust bearing unit
rotor weight. Oil filter is
shaft splined end located in motor base.
Motor can consist of 1 to
3 motor sections.
59
Novomet is not just another ESP Provider © NOVOMET |WWW.NOVOMET.RU/ENG | 2017
Permanent Magnet Motor
60
Novomet is not just another ESP Provider © NOVOMET |WWW.NOVOMET.RU/ENG | 2017
Difference between PMM and Induction motor
PMM rotor
Sector type high-energy
permanent magnets
62
© NOVOMET |WWW.NOVOMET.RU/ENG | 2017
Design features 2/3
Downthrust bearing coated with PEEK Victrex used
in all NOVOMET motors ensures high reliability.
63
© NOVOMET |WWW.NOVOMET.RU/ENG | 2017
Design features 3/3
64
© NOVOMET |WWW.NOVOMET.RU/ENG | 2017
Losses in PMM are lower than
in Induction Motor
12 11.2 Permanent Magnet Motor:
10.4 460 series, 160 hp
10
8 Induction Motor:
7.1
460 series, 160 hp
6
3.9
4
2 1.3 1
0.9 0.8 0.8 0.8
0 0.3
0
1 2 3 4 5 6
1 - Losses in stator winding
2 - Losses in rotor
3 - Losses in steel
4 - Mechanical losses (friction losses)
5 - Hydraulic losses (friction of rotor on oil)
6 - Additional losses
65
Novomet is not just another ESP Provider © NOVOMET |WWW.NOVOMET.RU/ENG | 2017
PMM vs. Induction Motor
Induction Motor N460AM160 2400V SGL (135hp@ 3000rpm)
25ft
18ft
10ft
66
Novomet is not just another ESP Provider © NOVOMET |WWW.NOVOMET.RU/ENG | 2017
Permanent Magnet Motor benefits
Rated voltage, V
@3600rpm, hp
Power factor
Wt, lb ±0.5%
Efficiency, %
Rated rpm
Length,ft
Power
Inom, A
# Motor nameplate
2 N460PM160 3230V 3600PRM SGL 160 3230 27 3600 90.8 0.95 18 772
67
Novomet is not just another ESP Provider © NOVOMET |WWW.NOVOMET.RU/ENG | 2017
Downhole Sensor System Measured Parameters
Zero Surface
Cable point panel
Tubing
Submersible equipment
SUT VSD
Surface equipment
Discharge
pressure sub
Motor
pressure, temperature, vibration at the
«0» pump intake
Downhole
sensor
69
Novomet is not just another ESP Provider © NOVOMET |WWW.NOVOMET.RU/ENG | 2017
Power cable & MLE
The power cable, which supplies electricity Motor Lead Extension (MLE) is
to the ESP motor, is available in various of Plug-in type.
configurations, both flat and round, to High reliability under thermal
match the cable to specific well environ- stress due to adhesion of
ments. insulation to internal surface of
The cable is banded or clamped to the MLE plug.
production tubing and the ESP Wide temperature operating
components to support the weight of the range: from cold condition up
cable and to ensure protection during to 450 oF (232 oC).
RIH/POOH procedures. Higher heat dissipation due to
ribbed plug body.
70
Novomet is not just another ESP Provider © NOVOMET |WWW.NOVOMET.RU/ENG | 2017
Layout of ESP system with Y-tool
71
Novomet is not just another ESP Provider © NOVOMET |WWW.NOVOMET.RU/ENG | 2017
Benefits of Y-tool systems
72
Novomet is not just another ESP Provider © NOVOMET |WWW.NOVOMET.RU/ENG | 2017
Application range of Y-tool ESP systems
74
© NOVOMET |WWW.NOVOMET.RU/ENG | 2017
Surface equipment
75
Novomet is not just another ESP Provider © NOVOMET |WWW.NOVOMET.RU/ENG | 2017
Electrical Equipment
Available: 115, 170, 260, 430, 525 KVA @380 V Skid-mounted VSD
Available: 130, 200, 300, 490, 605 KVA @480 V with SU and SD transformers,
with vector control mode. Air-conditioned, IP54, 12 pulse
In development: 650 KVA, 1300 KVA
77
Novomet is not just another ESP Provider © NOVOMET |WWW.NOVOMET.RU/ENG | 2017
Thank you for
your attention!
78
Novomet is not just another ESP Provider © NOVOMET |WWW.NOVOMET.RU/ENG | 2017