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Aplication GTAW (Gas Tungsten Arc Welding)


for Plate
Introduction

 GTAW welding is a process in which the source of heat is an


arc formed between a non consumable tungsten electrode and
the work piece, shielding gas argon is supplied continuously
during welding.

 GTAW welding is considered highly artistic. The fine detail and


quality of the welds produced depend on the artist.

 However GTAW welding is used to weld mild steel, aluminum,


and stainless steel.

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GTAW Welding
 In GTAW welding an arc
is formed between a
nonconsumable
tungsten electrode and
the metal being welded.
Gas is fed through the
torch to shield the
electrode and molten
weld pool. If filler wire
is used, it is added to
the weld pool
separately.

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GTAW Machines

Foot Control

Ground torch Regulator Argon 100%


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Torch

Back Cap

Ceramic Tip

Tungsten Rod

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Foot Control
 Practice controlling the
heat with the foot pedal
to see the weld puddle
increase and decrease.
Ideally, you want your
weld puddle to be about
1/4 inch wide. Keep
your puddle size
consistent so it doesn't
grow, shrink, spread or
narrow while you are
welding.

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Tungsten Types
 2% Thoriated Tungsten - AWS Class EWTh-2 RED
Generally used for DC negative or straight polarity
applications, this is the most common type of
electrode used today. Provides excellent resistance
from weld pool contamination, easier arc starting
capabilities and a more stable arc. Contains 2%
weight of thorium oxide (ThO2). Most common
metals used for include: Carbon and Stainless Steel,
Nickel Alloys, and Titanium.

 Pure Tungsten - AWS Class EWP GREEN Used for AC


welding applications. Ball the end to provide good arc
stability. Typically the least expensive tungsten, but
is more susceptible to weld contamination than
thoriated, ceriated or lanthanated. Contains a
minimum of 99.5% weight tungsten with no other
alloys. Most common metals used for include:
Aluminum and Magnesium Alloys (AC).

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Tungsten Types
 2% Ceriated Tungsten - AWS Class EWCe-2
Orange Used for AC or DC welding applications. An
excellent alternative to Thoriated tungsten especially
in low amperage welding. Takes approximately 10%
less current to initiate arc and has a very stable arc.
Not a radioactive material and tends to last longer
than thoriated. Contains 2% weight of Cerium Oxide
(CeO2). Most common metals used for include:
Carbon and Stainless Steels, Nickel Alloys and
Titanium.

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Tungsten Types

 1% Zirconiated Tungsten - AWS Class EWZr-1


Brown Used for AC welding applications. Better start
up than pure tungsten, balls up well and has a more
stable arc. Better current carrying capacity and high
resistance to contamination during welding.

 2% Lanthanated Tungsten - AWS Class EWLa-2


Blue Also called "rare earth" tungsten. Used for AC or
DC welding applications. Characteristics are similar
to ceriated, and is also non-radioactive. Contains 2%
Lanthanum Oxide (LaO3). Most common metals used
for include: Carbon and Stainless Steels, Nickel Alloys
and Titanium.

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Most Common Tungsten Rods

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Tungsten Rod Preparation

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Tungsten Rod Preparation

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Welding Operation

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Equipment

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Proper Clothing

 Long sleeve Shirt no frayed edges


 Cotton pants with no frayed edges
 Welding Gloves
 Close toe shoes
 Welding Helmet Not Automatic Shield
 Preferably 10 or higher due to bright arch

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Torch and Filler Positioning

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Torch and Filler Positioning

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Torch and Filler Positioning

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Torch and Filler Positioning

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WELD-SEAM PREPARATION

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WELD-SEAM PREPARATION

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WELD-SEAM PREPARATION

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WELD-SEAM PREPARATION

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WELD-SEAM PREPARATION

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Lets Get Started
 Get dressed
 Get a welding helmet and meet me at the set up
station
 I will demonstrate proper arc length, torch angle,
and filler rod feeding
 After shop-work, a quiz will be given over the parts
of the welder

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Choosing Polarity

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Choosing Gas Flow Rate

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Choosing Curren Range

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How to do GTAW welding
1. Align your torch at the correct angle
2. Set the foot pedal to the correct amperage, so that
you create a ¼” wide weld pool
3 Align your filler metal to the correct 3. angle
4. Heat an area of the joint’s surface
5. Dab the filler metal quickly
6. Push the torch forward enough to heat a new weld
pool and cool the previous weld pool

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SHOW GTAW welding

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SHOW GTAW welding

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Knowledge is the key to success

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