1x60 MW -KGPUL

Review Meeting with Sokeo

at KGPUL office – Hyderabad
Dt: 07-03-2013

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 60 MW KGPUL - Review Meeting- Dt: 06-03-2013

Ref : Agenda Point - 2

Ordering Status - Refractory & Insulation

 Ref. OEM Boiler Drgs. and Refractory Specifications : -

1) Two Refractory Vendors from Chennai Responded; Design

and Materials as per Company Standard.

2) M/s Sharadaa Ceramics (Chennai) & M/s Calyderys India.,

Chennai. Both having experiences in supply & applications
of Refractories in large sized Boilers.
3) Under Technical evaluation and discussions.

4) Alternative actions to arrange all the materials from OEM –

at China is under active considerations by Sokeo-US office.
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 60 MW KGPUL - Review Meeting- Dt: 06-03-2013

Ref : Agenda Point - 3

Status of Shortage Materials - 5th shipment

 Ref. Full Package and all its items declared missing – LIST-1

1) Engg. Study and Material Specification Indigenization carried-

out.
2) Different Materials categorized.
3) Consolidated list of categorized Items ready for purchase
finalization.
4) 1 no. Flow Orifice Unit though declared as missing, found as
available in a different Package.
5) 1 no. Flow Nozzle is an Engineered Item. To be procured from
OEM at China.

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 60 MW KGPUL - Review Meeting- Dt: 06-03-2013

Ref : Agenda Point - 3

Status of Shortage Materials - 5th shipment

 Ref. Package available , only certain items declared missing –

LIST- 2 : -

1) Engg. Study and Material Specification Indigenisation carried-

out.
2) Different Materials categorised.
3) Consolidated list of categorised Items ready for purchase
finalisation.
4) Seamless Pipes - List-2 – Annex- 1
5) Standard Valves- List-2 – Annex- 2
6) Safety Valves - List-2 – Annex- 2.1

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 60 MW KGPUL - Review Meeting- Dt: 06-03-2013

Ref : Agenda Point - 4

Status of Shortage NTC Packages Materials

 Ref. Shortages of Materials in NTC Packages LIST- 3 : -

1) Engg. Study / Material Specification Indigenization in progress.

2) Different Materials categorization under progress.

3) Total 69 missing Items – in 8 different Packages.

4) List contains certain Engineered Items – which shall be

procured from OEM – around 20 Items

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 60 MW KGPUL - Review Meeting- Dt: 06-03-2013

Ref : Agenda Point - 6

Status of Boiler Safety Valve Fixing

1) OEM furnished modified arrangement for Safety Valve Fixing

will be carried out.

2) The arrangement requires use of non-standard CS- Pipes and

Fittings Engg. ( Chinese GB Standard ).

3) Enquiry floated to a Local Vendor .

4) Parallal enquiry also sent to China

5) Response awaited

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 60 MW KGPUL - Review Meeting- Dt: 06-03-2013

Ref : Agenda Point - 7

Release of Sokeo Stamped Drg. Copies to KGPUL

 Sokeo Confirms that the Drgs. with Sokeo Stamps will be

released to KGPUL - as and when the erection work is initiated at
site.

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 60 MW KGPUL - Review Meeting- Dt: 06-03-2013

Ref : Agenda Point - 8

Duct Support Engg & Materials

1) Noting the Criticality, parallel action initiated for Engg.

activities – In India and at China.

2) Priority – to furnish Civil Foundation Input to KGPUL.

3) Material procurement – on basis of Engineered BOQ.

4) Final Erection on basis of Engg. Details.

5) Site was advised to carry-out erection activities wherever

feasible / provision exists.
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 60 MW KGPUL - Review Meeting- Dt: 06-03-2013

LIST-1- ANNEXURE - 1
MISSING PACKAGE ITEMS - 5 th SHIPMENT- KGPUL PROJECT 1 x 60MW, WADAPALLY
ITEM - PIPES
REMARKS
IBR WEIGHT ESTIMATED ESTIMATED AVAILABILITY
TOTAL
ORIGINAL CNAICO ITEM MATERIAL SIZE OD Thk. CERT. PER UNIT PRICE PER PRICE
QTY. WEIGHT CONFIR. BY
No DRAWING NO. REQUIRED STANDARD (mm) (mm) REQ. Length UNIT LENGTH TOTAL
(kgs) SITE
(ONLY FOR Ref.) (Y/N) (kgs) (INR) LENGTH
(INR) (Y/N)

J0511- service water ERW Galvanized IS 1239

1
pipe
42.9 3.25 264 m N 3.14 828.96
piping Medium grade
NOTE:
(A) The above is a very commonly available galvenized pipe, generally used for water supply lines.
(B) Purchase enquiry to mention only from Column D to H
(C) Material TC's shall be shall be furnished by vendor.

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 LIST-1- ANNEXURE - 2
MISSING PACKAGE ITEMS - 5 th SHIPMENT- KGPUL PROJECT 1 x 60MW, WADAPALLY
ITEM - PIPE FITTINGS
REMARKS
IBR WEIGHT ESTIMATED ESTIMATED
TOTAL AVAILABILITY
ORIGINAL CNAICO REFERENCE MATERIAL SIZE OD Thk. CERT. PER UNIT PRICE PER UNIT PRICE TOTAL
ITEM REQUIRED QTY. WEIGHT CONFIR. BY
No DRAWING NO. STANDARD STANDARD (mm) (mm) REQ. Length LENGTH LENGTH
(kgs) SITE
(ONLY FOR Ref.) (Y/N) (kgs) (INR) (INR)
(Y/N)

1
J0501-main steam 90 degree ASME B16.9 SA234 Gr.WP11 324 28 6 No's Y
piping Elbow N

2
J0501-main steam 45 degree ASME B16.9 SA234 Gr.WP11 324 28 2 Nos. Y
piping Elbow N
( 15 deg
Elbow to
be cut
from a 45
Deg Elbow
3
J0501-main steam 15 degree ASME B16.9 SA234 Gr.WP11 324 28 1 No. Y at Site) ;
piping Elbow Qty
Clubbed
with Item-
2
/N

NOTE:
(A) Purchase enquiry to indicate from column C to I
(B) Material is critical in nature & for appliance is high temperature steam lines.
(C) Vendor must furnish QAP for review & approval
(D) Vendor shall also confirm reliable sourcing of input materials for manufacturing of elbows.
(E) Material certification as per IBR form-III C

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 LIST- 1 - ANNEXURE - 3
th
MISSING PACKAGE ITEMS - 5 SHIPMENT- KGPUL PROJECT 1 x 60MW, WADAPALLY
ITEM - STRUCTURAL STEEL
IBR WEIGHT ESTIMATED ESTIMATED REMARKS
TOTAL
ORIGINAL CNAICO ITEM MATERIAL SIZE Thk. CERT. PER UNIT PRICE PER PRICE TOTAL AVAILABILITY CONFIR. BY
QTY. WEIGHT
No DRAWING NO. REQUIRED STD. (mm) (mm) REQ. Length UNIT LENGTH LENGTH SITE
(kgs)
(ONLY FOR Ref.) (Y/N) (kgs) (INR) (INR) (Y/N)

D-LD2000-14103- to make segmental

J0404-attemperati ng elbow(90⁰)/to
1 ai r duct/J0405-seal i ng CS-sheet IS 1079 -- 3 20 m² N 23.58 130 fabricate welded pipe
ai r duct/J0404- (ø 377)/to fabricate
attemperati ng ai r duct welded pipe (ø 325)
To cut to shape at site /
J0403 - Hot pri mary to fabricate welded
ai r duct/J0405-seal i ng
2
ai r duct/J0404-
CS-sheet IS 1079 -- 4 44 m² N 31.44 1383 pipe (ø 630) / to
attemperati ng ai r duct fabricate welded pipe
(ø 530)
J0402/J0403-hot ai r
3 duct/hot pri mary ai r CS-plate IS 2062 -- 5 7m² N 39.25 275 To cut to shape at site
duct
J0401/J0405/J0406-
col dai r duct/SA duct/
4
fl ue gas duct/J0402-
CS-plate IS 2062 -- 10 90 m² N 78.5 7074 To cut to shape at site
hot ai r duct
W=
5 J0406-fl ue gas duct CS-plate IS 2062 20 32 m (L) N 15.72 503 To cut to shape at site
100
Stainless
J0408-04-coal chute
6 steel SA 321 -- 8 8.7 m² N 62.8 548 To cut to shape at site
system
plate
structura
J0403 - Hot pri mary
7 l steel IS 2062 L 65 6 624 m(L) N 5.8 3617
ai r duct
(Angle)

structura
J0406
8 l steel IS 2062 L 75 8 740m (L) N 8.9 6588
Fl ue gas duct
(Angle)
J0402/J0403/J0407-hot
CS-Rod
a i r duct/hot pri ma ry a i r
9
duct/pul ve ri ze d coa l
(Round IS 2062 ø1 6 -- 155 m N 1.676 260
Bar)
pi pi ng
J0402/J0403-hot ai r CS-Rod
10 duct/hot pri mary ai r (Round IS 2062 ø 20 -- 140 m N 2.46 98
duct Bar)
CS-Rod
J0407-Pul veri zed coal
11
pi pi ng
(Round IS 2062 ø 24 -- 25 m N 3.5 88
Bar)
CS-Rod
J0407-Pul veri zed coal
12
pi pi ng
(Round IS 2062 ø 30 -- 30 m N 5.5 164
Bar)

NOTE:
(A) Purchase enquiry to indicate from cloumn D to H
(B) Material TC's shall be furnished by vendor. 11
 LIST-1 - ANNEXURE - 4
MISSING PACKAGE ITEMS - 5th SHIPMENT- KGPUL PROJECT 1 x 60MW, WADAPALLY
ITEM - FLOW NOZZLE
PROCESS PARAMETERS
ORIGINAL
FLOW CONNECTING MATERIAL IBR CERT. Required Estimat
CNAICO ITEM FLOW Original
SERVICE MEDIUM PRESSURE TEMP. SCALE PIPE SIZE FLOWNOZZLE/ORIFICE REQUIRED Quantity ed price
No DRAWING REQUIRED (Kg/cm²) (⁰C) (TPH) Vendor/Remarks
(TPH) /MATERIAL PLATE (Y/N) (No's) (INR)
NO.
(only for ref.) Min Nor Max
HP heater
11FE01- 长径喷嘴 JIANGYIN
Outlet to OD 219 x 16
J0502(Boiler Long neck Feed INSTRUMENT
1 flow- flow control 163.04 230 20 250 260 0 to 300 THK. ASTM A182-F316 Y 1
feed water Nozzle station inlet Water (SA 106 Gr.B)
FACTORY,
system) assembly CHINA
flow
NOTE:
(A)Nozzle/Orifice sizing calculation as per ISO 5167 / BS1042
(B) IBR-certificate in form-III C required.
( C) Calibration Test Certicate Required.
AVAILABILITY CONFIRMATION BY SITE (Y/N) N

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