01

KPI & KAI
Magneti Marelli WCM Central Team

Safety Pillar
February, 2010
1 KPI & KAI
February, 2010 2
1 Objectives
Zero Accident Step-3

Zero First Aid Step-4
Zero Near Miss
Zero Unsafe Condition Step-6
Zero Unsafe Act Step-7
February, 2010 3
1 KPI – Key Performance Indicator
KPI Formula Period Target
Frequency Index Number of injuries x 100.000

Monthly 0
of Accidents Total working hours
(Direct + Indirect
+ White Collars)
Frequency Index Number of First Aids

x 100.000 Monthly 0
of First Aids Total working hours
(Direct + Indirect
+ White Collars)
February, 2010 4
February, 2010 5
At the end of Step 3
MODEL AREA
NO LOST TIME ACCIDENTS
MORE THAN 1 YEAR
Extension areas (AA, A, B, C)

should be inclueded according
to master plan
February, 2010 6
At the end of Step 4
MODEL AREA
NO FIRST AID ACCIDENTS

MORE THAN 1 YEAR
Extension areas (AA, A, B, C)

should be inclueded according
to master plan
February, 2010 7
1 KAI – Key Activity Indicator
Heinrich Pyramid
Step-1 Step-2 Step-3 Step-4 Step-5 Step-6 Step-7
X X 0 0 0 0 0
X X 0 0 0 0 0
X X 0 0 0 0 0
Increasing
X X X 0 0 0 0
X X X X 0 0 0
X X X X X 0 0
X X X X X X 0
Increasing
February, 2010 8
Heinrich Pyramid
February, 2010 9
Step-1
KAI Formula Period Target
# of Accident + First Aids

Accident
# of EWO Applied Monthly 100 %
Investigation
# of Accident in P Phase
# of Accident
PDCA # of Accident in D Phase
# of Accident
Monthly 100 %
Distribution
etc…
February, 2010 10
Accident Investigation
Step 1
February, 2010 11
PDCA Distribution
Step 1
February, 2010 12
Step-2
Countermeasures # of Extension Point

Monthly 100 %
Extension # of Extension Completed
February, 2010 13
Countermeasures Extension
Step 2
February, 2010 14
Step-3
Risk Analysis # of Areas where Analyzed

Monthly 100 %
Coverage # of ExtensionRisks
Completed
Number of Major # of Extension Point

Monthly 0
(Fatal) Risk # of Extension Completed
Number of Risk # of Extension Point

Monthly -
Eliminated # of Extension Completed
February, 2010 15
Step-3
Step 3 40 100.00%
35 90.00%
80.00%
30
70.00%
25 60.00%
20 50.00%
15 40.00%
30.00%
10
20.00%
5 10.00%
0 0.00%
January February March April May June July
Total Number of Area Number of Areas where Analyzed Risks %
35 100.00%
90.00%
30
80.00%
25 70.00%
20 60.00%
50.00%
15 40.00%
10 30.00%
20.00%
5
10.00%
0 0.00%
Total Number of Major Risk Number of Eliminated Risk %
February, 2010 16
Step-4

Number of # of SMAT by Manager
Management # of Managers
Monthly 100 %
SMAT
Number of Safe # of Safe Acts Monthly Increasing

Acts
Number of Unsafe # of Unsafe Conditions Monthly -

Conditions
Number of Unsafe # of Unsafe Acts Monthly -

Acts
February, 2010 17
Step-4
Step 4
February, 2010 18
Step-5
Number of # of SMAT by Operators

Monthly 100 %
Operators SMAT # of Operators (join this
auditing system)
EWO Efficiency # of EWO Applied

# of Unsafe Conditions Monthly > 80 %
for UC
EWO Efficiency # of EWO Applied

Monthly > 80 %
for UA # of Unsafe Acts
February, 2010 19
Step-5
80 120
70
Step 5 100
60
80
50
40 60
30
40
20
20
10
0 0
January February March April May June
# of SMAT by Operators # of Operators (join this auditing system) %
70 101
60 100
50 99
98
40
97
30
96
20 95
10 90 120
94
80
0 93 100
70
60 80
# of Unsafe Conditions # of EWO Applied % 50
60
40
30 40
20
20
10
0 0
# of Unsafe Acts # of EWO Applied %
February, 2010 20
Step-6
Number of Team # of QK prepared by Op.

Initiated Safety
Yearly 5 QK op/year
Improvements,
# of SK
SK-QK
# of Operators
prepare an OPL
Number of OPL, # of Operators
SOP prepared by Monthly 100 %
Operators # of Operators
prepare a SOP
# of Operators
February, 2010 21
Step-6
Step 6 140 2.00
1.80
120
1.60 Number of Team Initiated Safety
Improvements, SK-QK
100 1.40 Number of OPL, SOP prepared
1.20 by Operators
80
Number of Operators involved
1.00
Safety Activities
60
0.80 # of SK-QK/operator
40 0.60
# of SOP-OPL/operator
0.40
20
0.20
0 0.00
February, 2010 22
Step-7
Number of
Employees
participated TBD TBD 100 %
Health Advice
Program
Employee
Satisfaction for TBD TBD TBD
HA Program
February, 2010 23
Step-7
Step 7
February, 2010 24

01

Enviado por

Dados do documento

Direitos autorais

Formatos disponíveis

Compartilhar este documento

Compartilhar ou incorporar documento

Opções de compartilhamento

Você considera este documento útil?

Este conteúdo é inapropriado?

Direitos autorais:

Formatos disponíveis

01

Enviado por

Direitos autorais:

Formatos disponíveis

KPI & KAI

Magneti Marelli WCM Central Team

Zero Accident Step-3

KPI Formula Period Target

Frequency Index Number of injuries x 100.000

Frequency Index Number of First Aids

At the end of Step 3

Extension areas (AA, A, B, C)

At the end of Step 4

NO FIRST AID ACCIDENTS

Extension areas (AA, A, B, C)

Step-1 Step-2 Step-3 Step-4 Step-5 Step-6 Step-7

KAI Formula Period Target

# of Accident + First Aids

KAI Formula Period Target

Countermeasures # of Extension Point

KAI Formula Period Target

Risk Analysis # of Areas where Analyzed

Number of Major # of Extension Point

Number of Risk # of Extension Point

Total Number of Area Number of Areas where Analyzed Risks %

Total Number of Major Risk Number of Eliminated Risk %

KAI Formula Period Target

Number of Safe # of Safe Acts Monthly Increasing

Number of Unsafe # of Unsafe Conditions Monthly -

Number of Unsafe # of Unsafe Acts Monthly -

KAI Formula Period Target

Number of # of SMAT by Operators

EWO Efficiency # of EWO Applied

EWO Efficiency # of EWO Applied

# of SMAT by Operators # of Operators (join this auditing system) %

# of Unsafe Acts # of EWO Applied %

KAI Formula Period Target

Number of Team # of QK prepared by Op.

KAI Formula Period Target

Você também pode gostar