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The very first jet engines used centrifugal compressors, and they are still
used on small turbojets and turbo shaft engines.
The operational details are complex because the blade geometries and
the resulting flows are three dimensional, unsteady, and can have
important viscous and compressibility effects.
Axial Compressor
General Electric CF6-80C2 turbofan
• Takeoff thrust (sea-level) = 53,000 lbf • Compressor pressure ratio = 31:1
• Bypass ratio = 5 • Airflow rate = 1770 lb/s
Sketch of a typical axial compressor assembly: the GE J85 compressor. (Courtesy GE Aircraft
Engines)
General Electric F404 engine
Figure shows the low-pressure compressor and turbine combination of the
General Electric F404 engine.
The energy of the fluid increases as it flows through the compressor due to the
action of the rotor blades, which exert a torque on the fluid.
Axial Flow Compressor
Rows of closely spaced rotor blades (R), which rotate with the shaft, are each
followed by rows of closely spaced stator blades (S).
Compressor Stage
One rotor blade row plus a row
of stator blade make up a single
stage of the compressor.
Most axial compressors are designed so that the axial component of the average
velocity is approximately the same for all stages.
Blade height is much less at the back end of the compressor than at the front end.
Axial Compressor
The stationary blades slow the fluid, converting the circumferential component
of flow into pressure.
Each blade on the compressor produces a pressure variation much like
the airfoil of a spinning propeller.
The performance of the compressor is characterized by
• the pressure ratio across the compressor,
• the rotational speed of the shaft to produce the pressure increase, and
• an efficiency factor that indicates how much additional work is required
relative to an ideal compressor.
Axial compressors have high efficiency and large mass flow rate, particularly
in relation to their size and cross-section. However, they require several rows
of airfoils to achieve a large pressure rise, making them complex and
expensive relative to centrifugal compressors.
Axial Compressor
Flow path of an axial compressor decreases in cross-section area in direction of
flow, reducing the volume of air as compression progresses from stage to stage.
The air delivered to the face of compressor by the air inlet duct, may pass
through inlet guide vanes .
Upon entering the set of rotating blades, air is deflected in the direction of
rotation. The air is arrested and turn as it is passed on to a set of stator vanes.
The pressure increases as air passes through a set of rotors and stators.
Axial Compressor
Let c = velocity of flow through c cr r c θ cz z
turbomachine rotor.
F Fr r F θ Fz z
Torque equation
Control volume for application to steady
axisymmetric flow entering and leaving a rotor.
d dm
(r2c 2 r1c 1 )
(rc ) c dA (rc ) c dA
n n
A2 A1
m (rc ) 2 (rc )1
Assumptions of steadiness and axisymmetry mean that both at inlet and outlet,
velocity components cz, cr, and c will be taken to be independent of r and .
Axial Compressor
With little change in average blade diameter:
• Ratio of axial velocity (cz) to blade speed varies little from stage to stage;
• cz = constant (under design conditions), from stage to stage. This requires
that the annular flow area at the entrance to each stage vary inversely with
density.
• At the back end of the compressor, where pressure and density are highest,
blade height is least.
Axial Compressor
The blade itself is rotating. Let the local blade velocity be U (=r)
c U w
The absolute exit angle from the previous stage is 1 may be equal to 3.
In many compressors, the blade angles are similar for all stages.
Axial Compressor Stage
Angular momentum of the fluid is changed as it travels through a blade row.
Pressure on the convex surface (called suction side) is generally relatively low. Pressure
on the concave side (called pressure side) is generally relatively high.
w1 = U – c1
Flow turns in the blade passage to the new relative velocity vector w2.
Absolute velocity c2 (rotor exit or stator entrance):
c 2 = w2 + U
Axial Compressor Stage
The component of the absolute velocity in the tangential direction increases.
Hence, rotor imparts angular momentum.
In both rotor and stator, the velocity inside the blade passage (relative to the
blades) usually decreases and the pressure rises, in each blade row.
Axial Compressor Stage
Generally, there is a little radial displacement of a fluid particle as it moves
through a rotor blade row, so strictly speaking, r2 # r1 and U2 # U1.
U 2 U1 U
The axial velocity components cz1 and cz2 are approximately equal.
c 2 U cz tan 2
w 1 cz tan 1 w1 sin 1
c 1 cz tan 1
cz
m (rc ) 2 (rc )1
At mid radius r = constant
m rc 2 c 1 m rc
c 2 U cz tan 2
c 1 cz tan 1
c c 2 c 1 U cz tan 2 cz tan 1
Power supplied to drive the stage:
U cz tan 1 cz tan 1
U cz tan 2 cz tan 2 P
Axial Compressor Stage
Power output from the pump (negative):
P m
Uc wc Uc c c 2 c 1
The flow between stations (1), (2), and (3) is close to adiabatic (Q = 0).
(Even at high-temperature end of compressor, heat transfer from the air, per unit
mass, is negligible relative to work transfer.)
P m
Uc
T0 T03s
st T0 T03s T01 st 1
T01 T01
T-s plane the path of the compression process through the stage.
Axial Compressor Stage
Stagnation Pressure Ratio
/( 1)
p03 T03s
p01 T01
If c is to large, misbehavior of boundary layers on the blade surfaces or on the end
walls of the blade passages may prevent any further increase in stage pressure ratio.
Axial Compressor Stage
Example:
In one stage of an axial flow compressor, the pressure ratio is to be 1.22 and the air
inlet stagnation temperature is 288K. If the stagnation temperature rise of the stages is
21K, the rotor tip speed is 200 m/s, and the rotor rotates at 4500 rpm, calculate the
stage efficiency and diameter of the rotor
Axial Compressor Stage
Example:
In one stage of an axial flow compressor, the pressure ratio is to be 1.22 and the air
inlet stagnation temperature is 288K. If the stagnation temperature rise of the stages is
21K, the rotor tip speed is 200 m/s, and the rotor rotates at 4500 rpm, calculate the
stage efficiency and diameter of the rotor
Dtip N
U tip
60
Axial Compressor Stage
Example
For a compressor stage at r = 0.75 m, the rotational speed is 2500 rpm. T0a = 350 K,
cz = cz1 = cz2 = 150 m/s, 1 = 35o and 2 = 10o. Complete the velocity triangle and
calculate the stagnation pressure ratio (p03/p01) for st = 0.9.
Axial Compressor Stage
U
Equations Summary
U cz tan 1 cz tan 1 tan 1 tan 1
cz
U cz tan 2 cz tan 2
m (rc ) 2 (rc )1
cz = 150 m/s, 1 = 35o and 2 = 10o U 2rN 2 (0.75)( 2500 / 60) 196 m / s
W shaft
wc Uc 196(64.52) 12.662 103 J / kg
m
U 196
U cz tan 1 cz tan 1 tan 1 tan 1 tan 35 1 = 31.235o
cz 150
cz c1 cos 1 c1
cz
150m / s
cos 1 cos 35o
183.11 m / s
w 1 U c 1 196 105 91 m / s
w 91 cz 150m / s
1 tan 1 tan 1
1
31.3
o
w2 152.3 m / s
cz 150 cos 2 cos10 o
c 2 169.6
2 tan 1 tan 1 48.5
o
cz 150
W shaft
wc Uc U (c 2 c 1 ) 196(169.6 105) 12.662 103 J / kg
m
or
To estimate stage pressure ratio it is necessary to specify not only the values of c/U and
st but also the ratio U/(RT01)
Blade speed Mach number is the ratio of the blade speed to the speed of sound at inlet
stagnation temperature).
Characteristic Performance of a
Compressor Stage
We have addressed the flow velocities and angles when the stage is
operating at design values of shaft speed and mass flow rate.
How may the performance of the stage change as a result of departure from
design conditions?
Recall:
In dimensionless form:
Single Stage Off-Design Conditions
Effects of small changes from design conditions
Departure from design flow rate will change the axial velocity component cz.
Departure from design shaft speed will necessarily change the blade speed U.
Changing either cz or U will alter angle 1 at which the flow approaches rotor (or
2, at which it approaches the stator).
We assume that small changes in 1 do not affect 2. (Blades provide strong flow guidance, so
outlet angle 2 is essentially independent of the inlet angle, for small changes).
Note: the only blade angles appearing in above equation are outlet angles (2 from the rotor and 1
from the preceding stator). Therefore, (tan 1 + tan 2) is ~ constant. Results: departure from
design conditions is concentrated in the variable cz/U.
Off-Design Operation—Single Stage
c h0
2 1 z tan 1 tan 2
c
U U U
This equation give an ideal stage characteristic which we may plot and
compare with a measured stage characteristic.
c h0
2 1 z tan 1 tan 2
c
U U U Small departures from (cz/U)design
• Actual and ideal work (h0/U2) agree
• Little effect on measured stage efficiency
Off-Design
In a multistage axial compressor, small departure from design point operation
at the first stage causes progressively increasing departure from design
conditions from the first stage onward.
Multistage Axial Compressor
Off-Design Condition
Small departure from design point at the first stage causes progressively increasing
departure from design conditions from the first stage onward.
Assume at design point, all stages operate with same cz/U.
Lower cz/U gives
higher c/U (work)
Entrance to the 1st stage
Flow rate into compressor is slightly reduced:
• Lower cz/U
• Increased work done by the first stage. (higher density)
(rtip2 rhub
m 2
) cz Note: For a given ṁ and stage exit area, if increases, cz decreases at exit from stage.
Multistage Compressor
Off-Design
• Enhanced departure from (cz/U)design in 1st stage, causes even greater work
and density increase in the 2nd stage, with the result that cz/U at entrance to
the 3rd stage is still lower than it was at entrance to the 2nd.
• A small reduction from (cz/U)design at entrance to the 1st stage could lead to
positive-incidence flow separation in the last stage of the compressor.
• Similarly, a moderate increase in cz/U at the 1st stage could lead to large
negative-incidence flow separation in the last stage.
• It is possible, with the front stages operating normally, that the end stages
could be faced with such high values of cz/U as to produce negative
pressure rise, that is, to act as throttles rather than as compressor stages.
Multistage Axial Compressor
Off-Design: Starting Conditions
Under operations at design conditions there will be a large change in density
between entrance and exit of a compressor. A change in blade length
accommodate this density variation.
Starting Condition: the density is the same at inlet and exit of compressor,
(exit/entrance remains low until compressor is actually working properly).
Extreme mismatching between front and back stages of a multistage axial compressor
may take place during starting (major problems for high-pressure-ratio compressor)
Multistage Axial Compressor
Compressor Choking
The appearance of choking need not mean that flow velocities at the back end
of the compressor are actually sonic.
While the front stages of the compressor continue to act normally, the flow
separation produced by negative flow incidence at the back end had become so
severe that the last stage or two act like throttles rather than compressor stages.
Multistage Axial Compressor
Starting Condition
Operation at below-design-density ratio causes variations in cz that tend to
overload (high angle of attack) the leading stages (cz below design), causing stall
and preventing proper compression, which would correct the poor density ratio.
Startup Condition
At startup, density is approximately constant throughout. Air velocity is greater
in rear than at 1st stage. With high-pressure ratio unit, choking can result.
Stall.
Solutions:
Designers use several solutions to allow compressors with high pressure
ratios to be self-starting.
1. Bleed valve located approximately midway between 1st stage and last
stage. This reduces mass flowing to end stages.
2. Separate Compressor Sections, operating at different speeds
3. Change stator blade angle
Multistage Compressor
Startup Condition
1. Blow-off Valve
• The simplest device to aid starting is a blow-off valve located at about the
middle of the compressor, allows some of the incoming air to bypass the
second half of the compressor.
• The axial velocity is reduced in the last stages, allowing these stages to do
more work, at the same time the restriction encountered by the first stages
is reduced, allowing an increase in cz.
• This solution temporarily creates two low-pressure compressors in series
with a variable mass flow relationship between them.
• The Blow-off valve is acceptable for starting purposes, but undesirable for
in-flight application. Since in-flight conditions might involve off-design
operation similar to that encountered in starting, the blow-off valve is
employed only as an auxiliary device to be used with other continuously
variable devices.
• One method of doing this is by bleeding air from the middle or toward the
rear of the compressor.
Multistage Compressor
Startup Solutions
In dual axial compressor engines, air is often bled from between the low and the
high pressure compressor. Air bleed ports are located in the compressor section.
These ports are fitted with automatic, overboard bleed valves which usually
operate in a specified range of engine RPM.
Some large engine have been provided with variable-angle stators ( variable
stators) in a few of the forward compressor stages. The angle of these vanes
change automatically to prevent the choking of the downstream compressor
stages as engine operating conditions vary.
Multistage Compressor
Startup Solutions
or
To estimate the stage pressure ratio it is necessary to specify not only the values of c/U
and st but also the value of the ratio U/(RT01) (called a blade speed Mach number)
Blade speed Mach number is the ratio of the blade speed to the speed of sound at inlet stagnation
temperature).
Degree of Reaction
Degree of Reaction, R
Poor flow characteristics can occur across rotor/stator if pressure gradient is too
adverse.
Degree of Reaction, R, measures the sharing of the static pressure rise between
rotor and stator. Goal: To keep pressure increase across rotor and stator about
equal.
The degree of reaction is defined as the change in enthalpy in the rotor divided by
the change in stagnation enthalpy in the stage.
h2 h1
R
h03 h01
Degree of Reaction
Incompressible fluid:
h2 h1 p p1
R 2
h03 h01 p03 p01
cz = constant
For a single stage within a multistage machine, the initial and final absolute velocities
are nearly identical: h03 – h01 = h3 – h1
We can take a coordinate system fixed to the rotor blade. In this system there is no work
observed since, relative to an observer, the blade is stationary.
Degree of Reaction
If the exit flow angles 1 and 2 are equal and of opposite sign and if the axial velocity is
constant, the velocity triangles are symmetrical and the degree of reaction = 0.5. This is the
50% reaction stage: half the enthalpy rise takes place in the rotor and half in the stator.
Axial Compressor
Blade tip Mach number
(1) (2)
At rotor inlet, location (1), balde tip
Mach number is defines as
w1
M r1
RT1
Summary Equations
Velocity triangles
Torque: Power :
m (rc ) 2 (rc )1 P
Pressure ratio:
Work, wc
Uc
wc h0 Uc T0 T02 T01
cp
U cz tan 1 cz tan 1 c U cz tan 2 cz tan 1
Degree of Reaction
U cz tan 2 cz tan 2
Example
An axial flow compressor stage has the following data:
Air inlet stagnation temperature, T01: 295 K
Blade angle at outlet measured from the axial direction: 32o
Flow coefficient (cz/U): 0.56
Relative inlet Mach number: 0.78
Degree of reaction: 0.50
Find the stagnation temperature rise in the first stage of the compressor
Recall
w 1 cz tan 1 w1 sin 1
c 1 cz tan 1 c1 sin 1
cz
cz
0.56 2 = 32o 1 = 32o
U
U
tan 1 tan 1
1
U cz tan 1 cz tan 1 0.56
tan 32o tan 1 tan1 = 1.1608
cz
1=49.26o
w1 c12
Given: T01 = 295 K Mr1 = 0.78 M r1 T01 T1
RT1 2c p
The relative Mach number at inlet is Mr1
cz cz cz
w1 c1
cz
cz
cz
cos 1 cos 49.24 o 0.653 cos 1 cos 32o 0.8480
Axial Compressor Stage
w12 c12 cz2 cz2
T01 w
2
c
2
RM r1 2c p
2 1
0.426 1
0.719
c z2 c z2
295 c z 169.51 m / s
0.426R(0.782 ) 0.719(2c p )
cz
0.56 U 302.7 m / s
U
(302.7)(169.51) 1
T02 T01 tan 32 tan 32 27.36 K
(1005) 0.56