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Production of Synthetic
Vanillin from Clove Leaf Oil
Ahlan Fauzi. Khusnul Layli Putri. Muhammad Akbar. Reysa Anggraini. Sauria Karina
1 INTRODUCTION
Vanillin is one of the most popular
flavouring agents in food industry
and its wide range of application
also spreads to the fields of
perfumery and pharmaceutical
intermediates.
“
Vanillin Market Segmentation
CLOVE
GUAIACOL LEAF OIL
LIGNIN
So far, Indonesia is known as the
world's largest producer of clove oil
which controls 63% of the world
market (Rizal and Djazuli, 2006)
“
Asia Pacific (39.7%) of the total revenue in 2016
followed by Europe (27.33% )
Eugenol
Isomerization Oxidation Purification
Isolation
Phenolic Compounds
(largest component).
Process Selection of Eugenol Clove Contains 80-85% Eugenol
Leaf Oil
Isolation Method
Non-Phenolic Compounds.
◉ Reduces the
◉ High efficiency in
mass and heat
required volume of
transfer
reactors
Sections of Vanillin Production
1
4
Eugenol
from Clove Eugenol Isoeugenol Vanillin
Oil Isolation Isomerisation Oxidation Purification
Vanillin From Clove Oil Production Process
Vanillin
Purification
Eugenol Isolation Section
Acid-base extraction
method
1. Salts formation
2. Excess clove oil
removal
3. Neutralization
4. Eugenol from by-
products
separation
Eugenol Isolation Section
Continuous Stirred Tank Reactor (CSTR)
1. Salts Formation
◉ Salt is formed by the
reaction of NaOH 4% and
eugenol
◉ Oil and NaOH ratio is 1:5
Operation Data
Parameter Value
Temperature 45oC
Pressure 1 atm
Conversion 85%
Total Reaction Time 0.5 h
Eugenol Isolation Section
Continuous Stirred Tank Reactor (CSTR)
1. Salts Formation Product Stream:
Mass Comp.
Feed Stream 1: Component
(%wt)
Mass Comp. Na- 16.25
Component
(%wt) eugenolat
Clove oil 100 Excess clove 8.14
oil
Feed Stream 2:
Sodium 0.47
Mass Comp. Hydroxide
Component
(%wt)
Water 75.13
Sodium 4%
Hydroxide
Water 96
Eugenol Isolation Section
Top Product Stream:
2. Excess Clove Oil Removal
Density at Mass Comp.
◉ Employs a high rotational speed to separate Component
20oC (g/mL) (%wt)
components of different densities
Clove Oil 1.04 26.74
Feed Stream: Centrifuge Decanter
Water 0.99 73.26
Mass Comp.
Component
(%wt) Bottom Product Stream:
3. Neutralization
Continuous Stirred Tank
◉ Strong acid addition (HCl Reactor (CSTR) Operation Data
8%) to obtain eugenol from
Parameter Value
Na-eugenolat
Temperature 45oC
Pressure 1 atm
Conversion 90%
Total Reaction Time 0.5 h
Na-Eugenolat Eugenol
Eugenol Isolation Section
3. Neutralization
Feed Stream 1: Continuous Stirred Tank Product Stream:
Reactor (CSTR)
Mass Comp. Mass Comp.
Component Component
(%wt) (%wt)
Na-Eugenolat 23.38 Eugenol 10.81
Sodium Hydroxide 0.67 Na-eugenolat 3.32
Sodium 4.41
Water 75.95 Chloride
Feed Stream 2: Sodium 0.16
Mass Comp. Hydroxide
Component (%wt) Water 81.30
HCl 8
Water 92
Eugenol Isolation Section
Top Product Stream:
4. Eugenol from by-products separation Density at Mass Comp.
Component
20oC (g/mL) (%wt)
◉ Employs a high rotational
Eugenol 1.046 21.82
speed to separate
components of different Centrifuge Decanter Water 0.99 78.18
densities Bottom Product Stream:
Density at Mass Comp.
Component
20oC (g/mL) (%wt)
Na-Eugenolat 2.028 6.59
Sodium 2.13 0.32
Hydroxide
Sodium 2.16 8.74
Chloride
Water 0.99 84.36
Eugenol Isomerisation
Section
◉ Employs the catalyst
of rhodium(III) chloride
dissolved in ethanolic
solution (99.9%).
Operation Data
Parameter Value
Temperature 150oC
Eugenol Isoeugenol
Pressure 1 atm
Rate constant 3,6087 h-1
Total Reaction Time 5h
Eugenol Isomerisation
Section
Procedures:
1. K-isoeugenolat
formation
2. Oxidation
3. Neutralization
Isoeugenol Oxidation
Section
1. K-isoeugenolat Formation Continuous Stirred Tank
Reactor (CSTR)
Operation Data
Parameter Value
Temperature 36.43oC
Pressure 1 atm
Conversion 90%
Total Reaction Time 0.5 h
Isoeugenol Oxidation
Section
1. K-isoeugenolat Formation Continuous Stirred Tank
Reactor (CSTR)
Feed Stream 1: Product Stream:
Water 24
Isoeugenol Oxidation
Section Continuous Stirred Tank
Reactor (CSTR)
2. Oxidation
◉ The reaction proceeds with the Operation Data
present of nitrobenzene as Parameter Value
oxidator. DMSO acts as Temperature 130oC
solvent of nitrobenzene with
Pressure 1 atm
the ratio of 2:1
Rate constant 5.29 h-1
Total Reaction Time 3h
+
Product Stream 1:
Mass Comp.
Isoeugenol Oxidation
Component
(%wt)
2. Oxidation
Section Continuous Stirred Tank
Acetaldehyde 25.73
Water 74.27
Feed Stream 1: Reactor (CSTR)
Mass Comp. Product Stream 2:
Component
(%wt)
Mass Comp.
Component
Isoeugenol 5.04 (%wt)
K-eugenolat 0.004 Azobenzene 12.62
Mass Comp.
Isoeugenol Oxidation Component
(%wt)
Procedures:
1. Extraction
2. Sodium Bisulfite
Addition and
Neutralization
3. Re-extraction
4. Spray Drying
Vanillin Purification Section
1. Extraction
◉ Diethylether is volatile
compound and has low boilling
◉ Diethylether acts as organic point (35oC) separated with
solvent to extract vanillin from evaporation
dissolved mixture of oxidation
by-product
Top Product
Vanillin Purification Section Mass Comp.
Component
1. Extraction (%wt)
Feed Stream 1:
Diethylether 9.20
Mass Comp.
Component Isoeugenol 28.62
(%wt)
Azobenzene 9.20 Vanillin 1.65
DMSO 28.62 Water 0.95
Isoeugenol 1.65
HCl 0.95
K-eugenolat 0.001
K-isoeugenolat 8.10
K-vanilat 0.96
KCl 14.22
Feed Stream 2:
Nitrobenzene 8.5
Mass Comp.
Component
Vanillin 7.44 (%wt)
Water 20.35 Diethylether 100
Operation Data
vanillin-bisulfite
Product Stream
Mass Comp.
Vanillin Purification Section Component
(%wt)
Recovery with
evaporation and Diethylether 21.22
2. Sodium Bisulfite Addition and condensation Isoeugenol 3.22
Neutralization
NaHSO3 11.27
Feed Stream 1: Form as bottom
Vanillin-bisulfite 24.49
Mass Comp. product in
Component centrifuge Water 39.79
(%wt)
Diethylether 9.20
Isoeugenol 28.62
Vanillin 1.65
Water 0.95
Feed Stream 2:
Mass Comp.
Component
(%wt)
NaHSO3 100
Operation Data
3. Re-extraction
◉ Re-extraction of vanillin with diethylether
◉ Followed by centrifugation to remove bottom
product, and evaporation to remove the solvent
Feed Stream
Mass Comp.
Component
(%wt)
NaHSO3 9.36
bottom product
Sulfuric acid 11
Vanillin 43.45
Water 36.18
Vanillin Purification Section
Operation Data
3. Spray drying
Parameter Value
◉ Vanillin is dried to form vaillin powder Heating Agent Steam
Temperature 152oC
Evaporation Rate 100 (kg/h)/m3
Mass Comp.
Component
(%wt)
Vanillin Powder 100
BLOCK FLOW DIAGRAM (BFD)
Stream Information
MASS & ENERGY
5 BALANCE
Overall Mass Balance
Components Input Output
kg/year kg/h kg/year kg/h
Acetaldehyde 0 0 162.254 0.02048662
Azobenzene 0 0 671.168 0.08474343
Diethyl Ether 792000 100 792 0.1
Diethylether-Vanillin 0 0
DMSO 2376000 300 2088235 263.666035
Clove Oil 1980000 250 741731 93.652904
Ethyl Alcohol 593406 74.925 305202 38.5356061
Overall Eugenol 0 0
123.364015 𝑘𝑔/ℎ
𝑌𝑖𝑒𝑙𝑑𝑏𝑎𝑠𝑒𝑑 𝑜𝑛 𝑐𝑙𝑜𝑣𝑒 𝑜𝑖𝑙 = 𝑥 100%
250 𝑘𝑔/ℎ
= 49.34%
Energy Consumption of Unit
Product
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September 2018.
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Pascasarjana. Bogor: Institut Pertanian Bogor
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