PRODUCTION PLANNING MODULE Delivery dates

INPUTS Process
(Parameters to be entered) Allotment
in different
Dates.
MASTER TEMPLATE( Constraints)

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INPUTS (Parameters to be entered)
Date entry
Type of process entry
Shift entry
List of processes, Process type
Orders
Criticalities
Machine Breakdown
Operator leaves
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CONSTRAINTS (Master Template)

Skill matrix

Due dates

Productivity

Service
Constraints

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Output from software module

Dynamic
plan

Delivery
dates

Process
allotment
for each day

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INPUTS ?

1. Date entry
Date to be entered from which scheduling should start. It is to be feeded in temporary template

2. Process entry
Type of process to be entered. By this it is decided from which process product should undergo in
scheduling.

3. Shift entry
It is required to decide from which shift the schedule should start

4. Shift allotment Name Date Shift

Operator allotment in different shifts.

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5. Orders entry in sequence according to priority.

6. Machine Breakdown.
- Input of dates where it mentions, which all the machine will be not working.
Date Shift Machine

7. Operator leaves.
Entry of leave dates applied by different operators.

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Logic integrate the input parameters in software application

1. Creating a table using no of rows and columns having dates on top most row for next 30 days
and list of orders from input on extreme left column.

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2. Assuming that all the machines and operators are available in all the active cells or throughout
the schedule.

3. Based on the entry of operators in shift allotment in every cell, remaining operators to be considered as
absent on those cells.

4. Based on the machines breakdown dates, respective machine availability to be removed from cells.

5. Based on operator’s leave dates, respective operator to be considered as absent on those dates
or on those cells.

6. Selecting the very first item for scheduling.

7.Assuming the operators availability as constant for Drying, Spin testing,Inspection and Packing and dispatch processes

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8. Assuming the first date and first shift, assuming the very first process( i.e Gluing)

Is Machine available for If yes Is operator

Checking
desired process available

First active cell Shift the process

If No
to next shift.

Is operator If yes Confirm the process

available
Plan the next respective process for next shift

If No Shift the process

to next shift.

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9. Continue the planning unless it reaches the last process (i.e- packing and dispatch)

10. Consider the very next item, after complete scheduling of previous item.

11. Approach for scheduling the remaining items will be different from scheduling the very first item.

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FOR NEXT ITEM
if yes
Is Machine available for If yes Check if M/c is busy or
desired process free on that shift

If no
Shift the process
If No
to next shift.

if yes Shift the process

To next shift

Is operator If yes Check if operator is busy

If no available

If No Shift the process

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 if yes Go for the next operator

Check if operator is busy

If no Confirm the process and plan the next

Process for next shift.

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 MASTER TEMPLATE

Process 1 Process 2
Gluing Gluing
Drying Drying
Grinding Complex grinding
Balancing Balancing
Spin testing Spin testing
Inspection Inspection
Packing and Dispatch Packing and dispatch

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Machines
1.Gluing room - Gluing
2.Curing oven - Drying
3.Ex 70 Grinder – Grinding, Complex
grinding
4. Dynamic balancing machine – Balancing
5. Spin tester – Spin testing
6. Instruments – Inspection
7. Packing material – Packing and dispatch

Skill matrix
Gluing Indra, Prathap
Grinding SVM,Indra,Prathap,Deepak
Complex grinding SVM,Indra, Deepak
Balancing Indra,Prathap,Deepak

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Thank you

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