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AIR CONDITIONING
BASICS:
BOILING POINT:
The temperature at which matter is converted from the liquid state
to the gaseous state at atmospheric pressure.
Temperature at which a liquid turns into gas. For water this
temperature is around 100°C (212° F)
ATMOSPHERIC PRESSURE:
This is the total weight exerted by the air column over unit
area. This atmospheric pressure at mean sea level is 1 atmospheric
pressure or 1 kg/ sqcm or 1 bar or 14.7psi(pounds per square inch)
The atmospheric pressure will be different at different
altitudes since the air density is reducing as the altitude increases.
Higher the altitude lower will be the atmospheric pressure.
SATURATION PRESSURE:
The atmosphere may have its %RH varying depending upon the
atmospheric pressure & the ambient temperature. Let us imagine
that the atmosphere has 100% RH i.e. Atmospheric air is saturated
with moisture. Then this pressure of atmosphere is the saturated
atmospheric pressure.
SATURATION TEMPERATURE:
Saturation temperature means boiling point. (The
saturation temperature is the boiling point corresponding to the
saturation pressure).
CONDUCTION:
This type of transmission takes place in solid sub stances where the heat is
transmitted from 1 molecule to the other molecule without any molecular
movement.
CONVECTION:
This type of transmission takes place in fluids(liquid & gas), where the
hot molecules move to the upper level and cold molecules come down to
acquire heat. In this there is a molecular movement.
RADIATION:
Here the heat is transmitted without any medium.
EX:SOLAR RADIATION.
SPECIFIC HEAT OF A SUBSTANCE:
Is the heat required to raise 1 gm of that particular
substance through 1 C.
SENSIBLE HEAT:
The heat where the temperature change can be observed with the
help of the thermometer.
i.e. heating water from 30⁰C to 100⁰C
LATENT HEAT:
Its is also called hidden heat i.e. the heat where there is no change
in temperature but there is a change in state.
Ex: continue to heating the boiling water at 100⁰C resulting in
water evaporation without rise in temperature.
*) LATENT HEAT OF FUSION(MELTING STATE):
solid to liquid state without change of temperature. Ex: water being
formed into ice
IF WATER IS HEATED TO 100⁰C, IT CHANGES ITS STATE FROM LIQUID TO VAPOUR FOR
WHICH THE WATER NEEDS 540 KILO CALORIES/KG TO CHANGE STATE.
FOR WATER:
*)IF 1000 gm(1KG) OF WATER IS HEATED THROUGH 1C⁰ , 1 KILO CALORIE IS CONSUMED.
RELATIVE HUMIDITY:
The ratio (%) of the actual amount of water present in the air at a
given temperature to the maximum amount it could hold at that
same temperature.
RH = Percentage (%) at temperature (⁰C)
RH is the ratio between the moisture that can be held in a given
volume of air and the theoretical moisture that can be held in
the same volume of air at the same pressure and temperature
% RH= X 100
theoretical moisture that can be held in given volume of air
If the relative humidity is low, we can feel much cooler than the actual temperature
because our sweat evaporates easily, cooling us off.
If the air is at 100-percent relative humidity, sweat will not evaporate into the
air. As a result, we feel much hotter than the actual temperature when the
relative humidity is high.
AIR CONDITIONING
*) EVAPORATOR:
The purpose of the evaporator is to remove unwanted heat from the product, via
the liquid refrigerant. The liquid refrigerant contained within the evaporator is
boiling at a low-pressure
*) COMPRESSOR:
The purpose of the compressor is to draw the low-temperature, low-pressure
vapour from the evaporator via the suction line
The compressor transforms the vapour from a low-temperature vapour to a high-
temperature vapour, in turn increasing the pressure.
This compressor thus helps us to utilise the natural air or water which are
available in plenty at temperatures from 25 C to 45 C for condensing the
refrigerant vapour into its liquid.
*) REFRIGERANT:
A substance, such as R134a, R22 or ammonia, water or carbon dioxide used to cool
something by absorbing heat from it. Refrigerants are usually substances that
evaporate quickly. In the process of evaporation they draw heat from the
surrounding substances.
SUCTION PRESSURE:
It is also said LOW SIDE PRESSURE .
In air conditioning systems, the suction pressure is the intake
pressure generated by the system compressor while
operating.
DISCHARGE PRESSURE:
It is also called as HIGH SIDE PRESSURE / HEAD PRESSURE is
the pressure generated on the output side of a gas
compressor in a refrigeration or air conditioning system.
Head Pressure is affected by factors like:
•Condition and cleanliness of the condenser coil
•Ambient Temperature
•Presence of air and Inert gas in the refrigeration system
(In a nut shell Head Pressure will be high when the
condensation is not taking place properly in the condenser i.e.
there is no proper heat transfer from the refrigerant to the
cooling medium)
Refrigeration systems
• Vapour Compression Refrigeration (VCR):
uses mechanical energy
• Vapour Absorption Refrigeration (VAR): uses
thermal energy
Vapour Compression Refrigeration
1)CENTRAL AIR CONDITIONING SYSTEM (BRINE TYPE)
COOLING TOWER
PUMP
Condenser
3
(WATER COOLED) LOW PR SIDE
4
HI PR SIDE
Expansion
Device Compressor
1 2
Evaporator
(WATER CHILLER)
AHU
FCU
Vapour Compression Refrigeration
2) DIRECT EXPANSION AIR CONDITIONING SYSTEM
a) Split type( where condenser, compressor are kept outside the space to be
conditioned and only the diffuser is kept inside the space to be conditioned)
Condenser
3
(AIR / WATER COOLED) LOW PR SIDE
4
HI PR SIDE
Expansion
Device Compressor
FAN
1 2
DIFFUSER
SPACE TO BE CONDITIONED
Vapour Compression Refrigeration
3) DIRECT EXPANSION AIR CONDITIONING SYSTEM
b) Window type( where condenser, compressor and diffuser are kept in the
same enclosure)
Condenser
3
(AIR COOLED) LOW PR SIDE
4
FAN
HI PR SIDE
Expansion
Device Compressor
FAN
1 2
DIFFUSER
MULTI REFRIGERATION SYSTEM
Low pressure liquid refrigerant
in evaporator absorbs heat and Liquid passes through
changes to a gas expansion device,
which reduces its
pressure and controls
the flow into the
evaporator
*) Should not mix with the lubricating oil and change the characteristics of
the oil.
TYPES OF CONDENSOR:
*) WATER COOLED CONDENSER (SHELL & TUBE: In this, the tube carries
water and the shell carries the refrigerant)
*) AIR COOLED CONDENSER(The copper tube will be formed into the coil
through which the refrigerant passes and air will be blown on this tube
with the help of a fan. To improve the heat transfer from the tube,
aluminium fins are mounted on the tubes so as to improve the heat
transfer area. Now a days for the same purpose the tube surface is
provided with ribs
WATER COOLED: REFRIGERANT
WATER
ALUMINIUM COIL (OR) FINS TYPE:
ALUMINIUM FINS
REFRIGERANT(HOT GAS)
COPPER TUBES
The hot gas flows through copper tubes, the heat from gas is
absorbed/ taken by the aluminium fins.
Then the air is passed through it to cool or lower the temperature
of gas.
• Types of condensers:
• Air cooled condensers
• Air-cooled with water spray condensers
• Shell & tube condensers
TYPES OF COMPRESSORS:
*) CENTRIFUGAL *) SCROLL
*) SCREW *) RECIPROCATING
*) ROTARY *) HERMETICALLY SEALED
*) SEMI HERMETICALLY SEALED
TYPES OF EVAPORATOR:
*) SHELL & TUBE
APPLICATION:- USED IN AIR COOLED CHILLERS
*) TUBE & FINS
APPLICATION:- WINDOWS AND SPLIT A/C
FLOW RATE THROUGH CONDENSOR/EVAPORATOR:
AS A STANDARD PRACTICE 3USGPM/TR OF WATER IS CIRCULATED
THROUGH THE CONDENSOR AND 2.5 USGPM/TR IS CIRCULATED
THROUGH THE EVAPORATOR
SUCTION PRESSURE:
AIR Y STAINER
FILTER
CHILLER FAN
WATER
COIL
CHILLED WATER
WITH 8⁰C TEMP
RETURN
AIR
4) IF ∆T1 IS MORE THAN 2⁰C, THEN IT MEANS SOME EXTERNAL HOT AIR IS
MIXING WITH THE RETURN AIR.
5) THE ∆T2(TEMPERATURE DIFFERENCE BETWEEN RETURN AIR AND
AHU CANVAS OR FCU GRILLE TEMP) SHOULD BE 12⁰C-15⁰C
This PAC unit, in addition to having the room space at the designed
temperature(say 18 to 20⁰C especially computer data centres)
maintaining the %RH also between 45% to 55%
HUMIDIFICATION:
HUMIDIFICATION means increasing the humidity level, by adding water
molecule or steam to the air.
DEHUMIDIFICATION:
DEHUMIDIFICATION means decreasing the humidity level from the existing level,
by over cooling the air and then heating it to the desired level.
HUMIDIFICATION:
HUMIDIFICATION means increasing the humidity level, by adding water
molecule or steam to the air.
DEHUMIDIFICATION:
DEHUMIDIFICATION means decreasing the humidity level from the existing level,
by over cooling the air and then heating it to the desired level.
MEASUREMENT OF PERFORMANCE LEVEL OF AN AC SYSTEM
1) COP(COEFFICIENT OF PERFORMANCE)
1 2 3
4 5 6
⁰C = (⁰F -32)/18
⁰F = 1.8(⁰C)+32
HEAT POWER:
1 hp = 2545 BTUh
ELECTRICAL POWER:
1 hp = 746 W / 0.746 kW
COOLING TOWER
TOWER
COOLING
COOLING TOWER
COOLING
TOWER
NATURAL MECHANICAL
DRAFT DRAFT
INDUCED FORCED
DRAFT DRAFT
Natural Draft Cooling Towers
FORCED:
A forced draft cooling tower where the fan or fans are located at the
bottom of the tower. Cooling air is pushed up through stack.
•Advantages: suited for high air resistance & fans are relatively quiet
•Disadvantages: recirculation due to high air-entry and low air-exit
velocities
INDUCED COUNTER FLOW DRAFT COOLING
TOWER
DRIFT
ELIMINATOR
*) Counter flow design mixes air and water in a vertical flow method where the
water is falling and the air is rising.
*) In the counter flow induced draft design, hot water enters at the top, while the
air is introduced at the bottom and exits at the top .
COOLING TOWER PERFORMANCE
Performance Parameters
1. Wet Bulb temperature
2. Range
3. Approach
4. Effectiveness
5. Cooling capacity
6. Evaporation loss
7. Blow down
1.WET BULB TEMPERATURE
*) The wet-bulb temperature is the lowest temperature a
liquid may be cooled to by the process of evaporation.
*) The wet bulb temperature and the dry bulb temperature (i.e air
temperature) would then be used to calculate relative humidity
Ideally a cooling tower can cool the condenser water to the wet
bulb temperature. But this will be very expensive. Any cooling
tower will be designed to reduce the water temperature 5⁰F
above the wet bulb temperature.
2. Range
Difference between the temperatures of inlet and outlet
water of the cooling tower.