PRESENTATION

ON
KAIZEN

PRESENTED BY:-
SUMIT KUMAR-309382
MOHIT CHAWLA-309387
 Agenda
• Kaizen Introduction
• Kaizen definition
• Key Elements Of Kaizen
• Kaizen culture
• Three Types Of Kaizen’s
• Five(5’s)
 INTRODUCTION
The japanese word “kaizen” means simply
“improvement” with no inherent meaning of
either “continous” or “japanese
philosophy”;the word refers to an
improvement,one time or continous,large or
small,in the same sense as the English
word “improvement”.
 DEFINITION
• The kaizen philosophy id drawn from the
japanese word “kai” which means
“continous” and “zen” means
“improvement” or “wisdom”.
• Kaizen events are when work groups set
aside a few day or up to a week to simplify
a process or work area-eliminating
waste,creating space.
 KEY ELEMENTS OF KAIZEN
• TEAMWORK
• PERSONAL DISCIPLINE
• IMPROVED MORALE
• QUALITY CIRCLES
• SUGGESTION FOR IMPROVEMENT
 KAIZEN CULTURE
• KAIZEN CULTURE-
• -A corporate culture in which everyone
can freely admit these problems
-A systematic and collaborative approach
to cross functional problem solving.
.Internal,next process is customer
.External,suppliers.
 Continued…..
-A customer-driven strategy for improvement.
.Quality,cost,schedule and delivery
requirements.
-Emphasis on process
.Result is not the only thing and everything
.Support and acknowledge peoples’s process-
oriented efforts for improvement.
 Types Of Kaizen Events
• Value stream mapping
• 5s-
simplify,straighten,scrub,stabilize,sustain
• Standard work-one piece flow
 What is value stream map
• What is value stream?
A value stream includes all of the process
steps(both value added and non-value
added) that are required to complete a
product,service or task.
.What is value stream map?
VSM is a method that visually shows the
material and information flows that help
complete the task.
 One Piece Flow in a cellular
Plant layout

• Significantly reduces
transportation,inventory and waiting time
while improving safety, quality,delivery and
cost.
 What Is 5S?
• 5s is:
• A process to ensure a
clean,orderly,safe and productive
work place.
• Foundation for flow and standard
work.
 What Are The 5S’s?
• Simpify(seiri) Clearly distinguish between what is
necessary and what is unnecessary
and disposing of the unnecessary.\
• Straighten(seiton) Organising the necessary items so that
they can be used and returned easily
• Scrub(seiso) Cleaning floors,equipments and furniture in
all area of the work place.
• Stabilize(seiketsu) Maintaining and improving the standards of
the first three S’s.
• Sustain(shitsuke) Achieving the discipline or habit of properly
maintaining the correct 5S procedure.
THANQ
Copyrights By-
Mohit & Sumit