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BOND COATS AND COLD MIXES

Prime coat, Tack coat and Fog seal

Slurry Seal, Microsurfacing and Chipseal


NEW TECHNOLOGY FOR BOND COATS

CRITICAL NEW TECHNOLOGY HOW TO


PROPERTIES
SUCCESS FACTOR ENABLER MEASURE

ZT-EZ modified bitumen used to


produce emulsion, improves
STRENGTH

100% Coverage & Strong


antistrip performance due to Bond Strength Test
Bond Strength Chemical Bonding
chemical bonding.
with both layers
TP & NT improve spray quality of
emulsion and penetration
TerraPrime makes the prime coat Visual inspection
DURABILITY

penetrative & water resistant. for 100% coverage


100% Coverage and Nanotac imparts water resistance Check waterproofing by
Water Resistance
Penetration of the Tack Coat. pouring water.
Both TP & NT make the coats Observe setting time and
quick setting and reduce tracking tracking
MODIFICATION OF BITUMEN BEFORE EMULSIFICATION

Addition of ZycoTherm EZ (ZT-EZ) to bitumen before


emulsification improves antistrip performance of cold mixes
and bond strength of bond coats to a great extent.

Mixing Steps:
1. Add ZT-EZ in hot bitumen at 155-160 °C @ 0.05% -
0.1% by weight of bitumen binder.
2. Emulsify this bitumen to produce all types of bitumen
emulsion.
NANOTAC / TERRAPRIME BENEFITS

Chemical Bonding Reduced Slippage

Higher Bond Strength Quick Setting

Waterproofing Nozzle Clogging Eliminated

Finer Spray leading to Reduce Tracking


Improved Coverage
Zero Volatile Emissions
Uniform Load Transfer due
to 100% Coverage

Higher Performance with Lower Residual Bitumen


FINER DROPLET SIZE & QUICKER ABSORPTION

BITUMEN DROPLETS
NOZZLE CLOGGING ELIMINATED

CONTROL PARAMETER WITH NANOTAC

X
Heating time to get
2-3 hours Reduced
40-500 C

Poor Stability of emulsion Improved

Clogged Nozzles Clean

Spray
Streaky Uniform
TRACKLESS TACK COAT

No bitumen sticks
Mexico to Shoes / Tissue Sweden

Mexico Results
100% COVERAGE

New Surface, Milled Surface,


Sweden Sweden

100 % Coverage
DILUTION AND DOSAGE

Cationic Diluted
Terraprime Water* Bitumen Emulsion + TP
Emulsion for prime coat

1 part 200 part 100 part 301 Total

 Spray rate of diluted emulsion + TP : 1 kg per sqm

 Add Terraprime to water and the solution to Bitumen Emulsion, under circulation
DILUTION AND DOSAGE

Cationic
Diluted
Nanotac Water* Bitumen
Emulsion + NT
Emulsion for Tack Coat

1.4 part 200 part 100 part 301.4 Total

 Spray rate of diluted emulsion + NT :


for new / old surface 0.35 - 0.40 kg per sqm
for milled surface 0.45 – 0.55 kg per sqm (depending upon quality of milled surface)

 Add Nanotac to water and the solution to Bitumen Emulsion, under circulation
BOND STRENGTH OF NEW SURFACE -
NCAT STUDY
 Maintains bond strength with lower residual bitumen content

 Bond strength values consistently above 150 PSI

Bond strength
Specs: 100 PSI)
BOND STRENGTH OF MILLED SURFACE -
NCAT STUDY
 Maintains bond strength with lower residual bitumen content

 Bond strength values consistently above 150 PSI

Bond strength
Specs: 100 PSI)
TACK COAT BOND STRENGTH, TARMAC LAB, DUBAI
CSS1H (60%) was used as a tack coat and the samples were prepared.
The emulsion for mix 2 was diluted with water and added with Nanotac (Residual bitumen 30%)
CRRI DELHI

CRS1H (60%) was used as a tack coat and the samples were prepared.
The emulsion diluted with water and added with Nanotac (Residual bitumen 20%)

Bond Shear Strength Average


Samples
kg/cm2 kg/cm2
3.79
Control 3.74 3.36
2.57
3.74
With NT 3.73 3.58
3.27
Nanotac improves bonding strength of bituminous layer with existing surface
Colorado Tack Coat Experience

CRS1H (60%) was used as a tack coat in control section.


The emulsion diluted with water and added with Nanotac (Residual bitumen 20%)

To get 30 samples 33 core cutting sampling were done in the section where tack coat
applied with Nanotac where as 47 sampling were done in control section.

This shows Nanotac improves bonding performance of tack coat substantially


WTAT - SAMPLE PREPARATION

Aggregate weighing and ZT-EZ modified Bitumen Mould preparation


OMC water mixing Emulsion addition & Mixing

Compacted Sample Drying in Oven at 60C, Weighing


15+hr
WTAT - TESTING

Wet conditioning 25C, 1hour Wet Abrasion Test

Dry in oven at 60C, 1 hr Weighing


WET TRACK ABRASION TEST

Asphalt Emulsion: 13%, Water: 12%

CSS-1H ZT 0.05% + CSS-1H ZT 0.1% + CSS-1H

SAMPLES BEFORE TESTING


WET TRACK ABRASION TEST

Brown look Grey look Black look

CSS-1H ZT 0.05% + CSS-1H ZT 0.1% + CSS-1H

SAMPLES AFTER TESTING


WTAT – GRAPHIC SUMMARY
WTAT SUMMARY

Weight loss in gm/sqm


Samples Remarks
1 hr 24 hr 48 hr
1 hr Passess
Without ZT 628.42 1025.82 1118.93
Rest fail

With ZT @ 0.05% 475.30 746.94 778.30 All Pass

With ZT @ 0.1% 440.86 672.15 728.95 All Pass


% Improvement
30 % 34 % 35 %
with ZT at 0.1%
standard ASTM D3910 AND ISSA TB 100
The standard No.100 ISSA TB indicates that
the weight loss should not exceed 806 g / m2.
MADAGASCAR FIELD REPORT FOR COLD MIX

ORGANO-
Conventional Conventional design + Prime
SILANE ORGANO-SILANE
road design with Coat and Hot Mix with Specificatio
Binder Course design with design with Cold
Hot mix for top ORGANO-SILANE products ns
HOT mix for mix for top layer
layer for top layer
top layer

MARSHALL
8.34 to 8.83 10.69 to 10.89 9.81 to 10.3 7.85 to 8.34
STABILITY KN
CREEP 32 to 34 21 to 22 23 to 25 22 to 26 < 40
% FILLER 6 5 6 6 _
% Binder 5,4 5,05 5,14 5,04 to 5.18
Thickness (cm) 4,5 cm 4,5 cm 3cm 3 cm
Product None ZYCOTHERM NANOTAC

OBSERVATIONS Marshall stability of cold mix is as good as hot mix


Creep resistance with cold mix is better than conventional hot mix,