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Objectives of Module 1
• To learn about the purpose and/or function of oil in a
compartment.
• To learn about oil additives and their purpose.
• To learn how oil is prepared for use in Caterpillar
equipment.
• To learn about industry standards for oil.
• To learn about the properties of oil and their
importance.
• To learn about some of the different types of oil that
Caterpillar sells and why Caterpillar decided to sell
oil.
Oil
Basic Four Functions of Oil
• Lubricate
• Cool
• Seal
• Clean
Caterpillar uses fully approved and tested base oil FINISHED LUBRICANT
and additive combinations. Every base oil and
additive combination is rigorously tested to ensure it
meets the exacting Caterpillar standards. This is an
expensive but an important part of a Cat Oil
development process. Caterpillar treats the oil as a
vital component of the equipment.
Lubricant Manufacturing Cycle
Step 1: Crude SELECTION and The purest product from distillation and processing go to
SEGREGATION produce turbine oils. The remaining base stock is used to
by hydrocarbon type. The crude oil used for produce heavy duty lubricants.
diesel lubrication are primarily made up of
paraffin, naphthene, and aromatic compounds. Step 2: DISTILLATION into Fractions
with similar boiling ranges.
Gasoline
Jet Fuel
30%
Synthetic Oil
A synthetic diesel engine oil like all diesel engine oils
is made from a combination of additives and base
oils. The base oil makes up about 85% of the
finished oil, and the additives make up the remaining
15%. In a synthetic diesel engine oil, the base oil
portion is a synthetic. A finished synthetic oil still
requires additives to enhance the performance of the
finished product.
SAE While any oil supplier may use the API service
15W-40 classifications to indicate the performance level of
any one of their commercial oils, only licensed
companies may use the API donut symbol on their
labels. Licensees who use this donut have certified
that each licensed oil meets all prescribed technical
performance standards.
SAE Viscosity
Grade
Properties of Oil
The main properties of oil are the following: The minimum and maximum temperatures for some
of the SAE (Society of Automotive Engineers)
Flow Characteristics – Viscosity viscosity number equivalents are below. Oils with a
SAE grade meet the SAE specifications. The “W” in
Total Acid Number - TAN a viscosity number stands for winter. For example,
Total Base Number - TBN SAE 15W40 means that the oil meets SAE
specifications for both winter 15W and summer 40
Viscosity is defined as a measure of a fluid’s grade oils.
resistance to flow. The standard measure of this
property for crankcase oils is termed “kinematic Engine Oil Viscosity at Ambient Temperature
viscosity.” Kinematic viscosity is based on the ability
of an oil to flow under the influence of gravity through Viscosity Grade Minimum Maximum
a capillary tube. The unit of measurement for
kinematic viscosity is cSt or the centistoke. SAE 0W20 -40oC (-40oF) 10oC (50oF)
SAE 0W30 -40oC (-40oF) 30oC (86oF)
If the viscosity of an oil experiences a change, it will SAE 0W40 -40oC (-40oF) 40oC (104oF)
begin to loose the ability to lubricate. Increases in
viscosity can be caused by an accumulation of soot SAE 5W30 -30oC (-22oF) 30oC (86oF)
or by oxidation. (decreases caused by dilution by fuel
SAE 5W40 -30oC (-22oF) 40oC (104oF)
or another oil)
SAE 10W30 -20oC (-4oF) 40oC (104oF)
SAE 15W40 -15oC (5oF) 50oC (122oF)
cSt @
100oC SAE Gear
Viscosity
42 Viscosity
40
38
Since viscosity is directly related to how well an oil
will lubricate by forming a film to separate surfaces
36 that would contact one another, an oil must be able to
34 maintain its viscosity no matter what the outside
140 temperature is. Maintaining the correct viscosity is
32
Viscosit
30 film on the metal parts will be. This thicker film will be
y
40 16
14
10W 6
75W
4
0W, 5W
2
SAE Viscosity Grades for Engine Oils –
SAE J300 Dec 99
Low Temperature Viscosities High-Temperature Viscosities
Low Shear Rate
SAE Pumpingc (cP) max Kinematicd (cSt) at High Sheare Rate
Viscosity Crankingb (cP) with no yield stress 100°C (cP) at 150°C
Grade max at temp °C at temp °C min max min
0W 6200 at -35 60,000 at -40 3.8 — —
5W 6600 at -30 60,000 at -35 3.8 — —
10W 7000 at -25 60,000 at -30 4.1 — —
15W 7000 at -20 60,000 at -25 5.6 - —
20W 9500 at -15 60,000 at -20 5.6 — —
25W 13,000 at -10 60,000 at -15 9.3 — —
20 — — 5.6 <9.3 2.6
30 — — 9.3 <12.5 2.9
2.9 (0W-40, 5W-
40 — — 12.5 <16.3 40, 10W-40
grades)
3.7 (15W-40,
40 — — 12.5 <16.3 20W-40, 25W-40,
40 grades)
50 — — 16.3 <21.9 3.7
60 — — 21.9 <26.1 3.7
a All values are critical specifications as defined by ASTM D 3244 (see text, Section 3).
b ASTM D 5293
c ASTM D 4684 (see also Appendix B and text Section 4.1): The presence of any yield stress detectable by this method
13.25
13
12.75
12.5
TBN
12.25
12
11.75
11.5
0 100 200 300 400 500 600 700
Oil Hours
Diesel Engine Oil Performance
TBN Ca
Elements & Performance Mg Zn
13.25 3500
13 3000
12.75 2500
12.5 2000
PPM
TBN
12.25 1500
12 1000
11.75 500
11.5 0
0 100 200 300 400 500 600 700
Oil Hours
Using the Proper Oil in Each
Compartment
Oil A Oil B
Calcium PPM 3000 2300
Magnesium PPM 0 430
Zinc PPM 1270 1300
Boron PPM 0 160
Viscosity cSt @100C 14.3 15.5
Sulfated Ash D 874 1.2 1.2
Premium Oil
Oil A Oil B
Oil Brand Cat TDTO Cat DEO
Viscosity Grade 40 15W-40
Min Starting Temp deg F 41 5
API Classification ~CF CH-4
API tests 2 13
Cat in-house engine tests 0 3
Calcium PPM 3000 2300
Magnesium PPM 0 430
Zinc PPM 1270 1300
Boron PPM 0 160
TBN D 2896 8 11
Viscosity cSt @100C 14.3 15.5
Sulfated Ash D 874 1.2 1.2
Using the Proper Oil in Each
Compartment
1988
1956
1947 Cat Oil
Cat
American Program is
Superior
Petroleum Lubricant introduced
Institute Series 3
(API) spec
classification