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• Instability of Fe3C:
nodules
Classification of cast iron
Type of cast Graphite Ductility
iron
White No No Fast cooling rates
• Fe3C + pearlite
• Hard, brittle
• Shows a “white” crystalline
fractured surface
• Excellent wear resistance
• High compressive stress
White Cast Iron
Fe3C
Pearlite
WHITE CAST IRON (CONTD.)
Has excellent wear resistance
But is very brittle
Finds use as
balls for grinding mills,
liners for cement mixers and
rolls for paper manufacture
Gray cast iron
X500
X100
FERRITIC VS.PEARLITIC GRAY IRON
If all the carbon is in the form of graphite, we
have ferritic gray iron, where the graphite flakes
are embedded in a matrix of ferrite
If only a part of the carbon is in the form of
graphite, we have the pearlitic gray iron, with
pearlite as the matrix.
General characteristics/advantages
of gray cast iron
• Cheaper than steel, as temperature to be
attained for making it is several hundred
degrees lower than for casting steel. Also
control of impurities is not critical here, as in
steel making.
• It has excellent fluidity, even large complex
shapes can be cast advantageously.
• Excellent machinability, as chip formation is
promoted by the graphite flakes. In addition the
flakes serve as a lubricant for the cutting tool.
ADVANTAGES/DISADVANTAGES
OF GRAY CAST IRON
The wear resistance of gray iron is very good, as graphite
flakes act as lubricant.
The damping capacity (ability to damp vibrations) of gray
iron is superior to that of steel
Can be alloyed to improve properties, e.g. Nihard iron with
4%Ni and 1.5%Cr has excellent wear resistance.
Graphite flakes are sharp at their tips and act like internal
cracks or stress raisers. For this reason gray iron is brittle
and shows only about 0.5% elongation in tension.
Great at dampening!
Separate graphite
flakes form
X100
X100
X500
Gray
Ferritic
vs
Nodular
cast iron
Pearlitic