Escolar Documentos
Profissional Documentos
Cultura Documentos
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C.1 Procedure at the time of electric power trip
※ Work to key Point : Prevention of the counter flow of slag into Blow Pipe and
negative pressure in BF
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C.1.3 Action procedure after blast shut down
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C.1.4 After the return of electric power
(1) After checking the return of electric power, emergency generators Stop
(2) Carry out “Steam Purge Shut Down” (Purge Furnace Top and D/C with Steam & N2)
(3) Open theTop Bleeder and back draft valve
(4) After opening penstock cover, check backward of melting material
(5) Carry out Hot stove of combustion back draft work
(6) Operate Combustion Air Fan
(7) Operate each pump
(8) Normally operate Thickener (Agitator, Chemical Dosing Pump)
(9) In case it is impossible to return electric power for long time, it is required to
remove the remained iron in main iron runner
(10) After checking whether or not facility has trouble, restore the facility in case of
having trouble, and then, decide the time for On-Blast again
(11) Doing Decreased O/C, Blank Charge, change of charging mode and adjusting
center coke, etc considering elapsed time of Off-Blast
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C.2 Procedure when Hanging happens
※ Work to key Point : Preventing Slag backward
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C.2.3 Preparation for De-Hanging Operation
(1) Informing a Blower department of Hanging trouble
(2) Stop injection pulverized coal, humidity and oxygen at the time that only gas spurts
through TapHole during Tapping
(3) Stop TRT
(4) Purge Steam & N2 in Furnace Top and D.C
(5) Dispose a surveillant on the floor of Tuyere (Informing operator in control room of
whether or not Slag flow backward)
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(3) Decrease of blast pressure
1st decrease of pressure : BP 900~1100g/㎠
2nd decrease of pressure : BP 600~900 g/㎠
3rd decrease of pressure : BP 400~600 g/㎠
(Decrease of pressure is done quickly, and Gas Cutting is possible in case De-Hanging
doesn’t happen in spit of 3rd decrease of pressure)
(4) Locking Wet-Scrubber Cone over 50%
※ Checking the decreased pressure after ordering decreasing BF pressure. And then,
open Wet-Scrubber Cone quickly (If Wet-Scrubber Cone is opened quickly
without decreasing Blast Pressure, it is worried that Channeling happens)
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C.2.6 Return Stage
(1) After checking the De-Hanging through letting the Sounding down,
return Blast Volume gradually
(2) Cut the steam and N2 injected into Furnace Top and Dust Catcher
(3) Carrying out the heat compensation with judging the furnace
condition and furnace heat level
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C.3 Procedure when Channeling happens
※ Work to key Point : Preventing a sharp drop of heat level and
deterioration of furnace condition
C.3.1 Checking work
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Top temperature(℃) Slip (m) Top bleeder open
Small channeling 500℃ lower 2m lower 1 unit
Large channeling 500℃ over 2m over 2 unit
(6) Handling the heat level to be upper and Monitoring the change of the Blast
pressure
(7) In case there is no risk of relapse after 30 minutes from when it happened,
return the Blast Volume by stages
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C.3.3 Procedure when Large channeling happens
(1) After decreasing the Blast Volume up to 15~20% of normal volume, consider
to do 1(one) Blank Charge
(2) Adjusting the injection rate of oxygen and coal dust
(3) When successive slip and channeling happen again
- Decreased Ore : 30~50 ㎏/t-p
- If it is expected that the permeability status will be bad, consider the Blank
Charging
- Carrying out the work related with Tapping in order for Tapping work to be
done smoothly
(4) Check whether or not equipment trouble is and the status of fall of heat level and
descent of burden material. And then, slowly return the blast volume in case facility
and BF operation condition is stable after 1 hr from occurrence of channeling
※ If the status of decreased blast volume is kept for long time, a rapid fall of heat
level is expected.
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C.4 Procedure when Stock Level downs
※ Work to key Point : Preventing the instability of BF condition by the
sharp drop of Stock Level
C.4.2 Intermediate Stage (Within 30minutes from when S.L Down happened)
(1) Preventing the sharp descent of S.L through decreasing 15~20% of the Blast Volume
rapidly
(2) Implementation of early discharge
(3) Adjusting or cutting the injection rate of oxygen and coal dust according to the quantity of
decreased Blast Volume
(4) Decreasing the B.V upto 40~45% of the normal B.V (S.L shouldn’t be descended over 5m)
(5) Keeping the lowest B.V in case S.L is below 5m
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C.4.3 Delay Stage (After 30minutes from when SL Down happened)
(1) If it is expected that be the delay of the time to solve the trouble after identifying the
cause, consider the decreased O/C and Off-Blast
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C.5 Procedure when Coal Dust is cut
※ Work to key Point : Check CDI Lance Purge and prevent decrease of heat level
◊ Check whether or not CDI Lance Purge is carried out
(Close CDI valve on Tuyere Floor when it is impossible)
Action after CDI is cut ◊ Cut oxygen and humidification
◊ Decrease 5~10% of Blast Volume
◊ Comprehend the cause and inform it to the related person rapidly
◊ The standard of heat compensation is as below
Use ratio (㎏/t-p) Under CDR 60 CDR 60~100 The above 100
a standard BV(-5%) 4~7 7~10 10~15
10~30 min B.C (ton×ch) - 1.0×4 1.0×10
Re-injection (t/hr) - A standard+1.5 A standard+2.0
a standard BV(-5%) 7~10 10~15 15~17
30~60 min B.C (ton×ch) 1.0×4 1.0×10 2.0×10
Re-injection (t/hr) A standard+1.5 A standard+2.0 A standard+3.0
a standard BV(-5%) 10~15 15~17 17~20
60~90 min B.C (ton×ch) 1.0×10 2.0×10 C.R 530 ㎏/t-p
Re-injection (t/hr) A standard+2.0 A standard+3.0 A standard+3.5
a standard BV(-5%) 15~17 17~20 20~23
90~120 min B.C (ton×ch) 2.0×10 C.R 530 ㎏/t-p C.R 550 ㎏/t-p
Re-injection (t/hr) A standard+3.0 A standard+3.5 A standard+4.0
a standard BV(-5%) 17~20 20~23 Minimum BP (Consider shut down)
Over 120 min B.C (ton×ch) C.R 530 ㎏/t-p C.R 550 ㎏/t-p C.R 580 ㎏/t-p
Re-injection (t/hr) A standard+3.5 A14
standard+4.0 A standard+4.0
C.6 Procedure in trouble of CDI injection system
※ work to key Point: Discharging the remained pressure
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(4) Work for unclogging Pick up
1) Run Vacuum Clean System.
2) Close the valve of nitrogen for Flushing.
3) Close the valve “F” on underpart of Feed Hopper.
4) Discharging the remained pressure and CD with vacuum hose opening the valve ”F”
slowly.
5) To dismantle the pipe line connected with outlet of Pick up, install chain block.
6) Dismantle the pipe line connected with outlet of Pick up.
7) Unclog the pipe line inside of Pick up, and check the status.
8) Assemble the dismantled line and handle the valves in reverse order.
9) Untie the bolts of rubber line “H” between F/H and Pick up.
10) Remove the pressure remained in F/H, and unclog the line of F/H under part
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C.6.2 Unclogging the line between Feed Hopper and Pick Up
※ Key Point: Dismantling Rubber Line
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(2) Unclogging the line between F/H and Pick up
1) Inform workers in charge that the F/H is clog ged.
2) Stop the injection of the F/H and change auto operation of the F/H to manual.
3) Dispose the worker
4) Close the valve “G” under the F/H and the valve ”I” on Pick up, and then check it.
5) Close nitrogen valve “E” positioned on the second floor of CDI building.
6) Run Vacuum Clean System.
7) Remove the remained inner pressure untying Rubber Expansion Joint
8) After dismantling the line, eliminate foreign material in the line and unclog the line
9) After connecting rubber E/Joint, open valve “G” under Feed Hopper
10) Open nitrogen valve “E”, and then inform the completion of work.
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C.6.3 Preventing the counter flow and red heat by leakage
of Lance
※ work to key Point: Preventing the counter flow and red heat
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(2) Work when the count flow and red heat at the valve “A” happen.
The red heat is occurred in case the valve isn’t closed because coke is remained in
the seat of valve “A” during unclogging the lance after dismantling the F/Tube.
1) Purging the related lance.
2) Discharge coke by opening and closing the valve "A " repeatedly
3) During work, if necessary, purge the valve “A” by air on Tuyere Floor.
4) When the valve "A" isn’t run, eliminate foreign material with air after connecting a
valve with quick coupling to the valve “A” according to the worker’s judgment.
5) Close the valve “A“ and stop the emergency purging.
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C.7 Procedure in serious damage of Tuyere and
hot blast branch
※ work to key Point: Preventing the eruption and spread of contents
(Emergency Off-Blast)
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C.7.3 2nd decrease of blast volume (emergency decrease of BP :
50% )
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C.7.4 3rd decrease of blast volume
(Decreasing blast pressure upto 500g/㎠)
◊ Water-Sealing of U-seal valve rapidly (Gas Cutting)
◊ Decide whether or not to carry out Off-Blast after check the status of discharge at
TapHole and eruption (Put up with the counter flow of Slag)
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C.8 Procedure in Blower trip
※ work to key Point: trying protection of the equipment and preventing the
counter flow of Tuyer
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C.9.2 Securing the permeability
Measure Remark
◇ Prohibit increasing blast volume by force ◇ To prevent Coke fluidization and
Keep the minimum blast volume flooding and to adjust the production
( about 75% of normal BV) speed of melting material
◇ Secure the permeability at lumpy zone ◇ Leading the stable burden descent
: Use the mode to Increase Central Gas Securing the permeability at lumpy zone
Flow and minimize the fine material ◇ Improving the permeability of furnace
charging core
◇ Secure the permeability of furnace core :
Keep temperature highly and Slag C/S low
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C.9.3 Blast volume security
Measure Remark
◇ Increasing blast volume after the burden ◇ Checking the status of burden descent
descent is stable by the Sounding
◇ Use the high of Furnace Top ◇ Preventing the impact by increasing
pressure as possible: Blast Volume and coke flooding in throat
UG - 2.7 m/sec part
Throat gas speed - Keep below 0.9 m/s
◇ Speed of increasing BV: 50~100N㎥/30min ◇ Prohibit increasing BV in case BP rises
◇ Prohibit increasing O/C before normal BV
is secured ◇ Preventing the bad influence by carrying
out increased B/V and increased O/C
simultaneously
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C.9.4 Up-Grading Operation (O/C up)
Action Remark
◇ Keep the operation of O/C 3.4 base ◇ Minimizing the replacement of O/C
until return of normal Blast Volume and the impact of burden material in
the furnace
◇ Increase of O/C is carried out after ◇ Preventing heat change and rapid
return of normal Blast Volume permeability resistance, and Secure the
- Increase O/C: stability of profile
All coke: O/C 0.05/time
CDI injection: O/C 0.2/time
◇ Increase of O/C should be carried out ◇ Preventing the delay of upgrading BF
after securing heat level, Blast Volume operation condition
and permeability. And it is required to
follow the check point of each stage
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C.10 Yardstick for judgment of Water-logging in the
furnace and the standard of heat compensation
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- In case the temperature drop continues for long time after the Furnace Top
temperature drops over 30℃ than the shift average, in-furnace explosion is
occurred, or the temperature of hot metal drops and the ingredient change of
melting material is caused ([Si]is decreased, [S] is increased).
- If the drain valve on Furnace Top spray line is opened, water continues to be
drained
- In case water-logging was caused by the damage of Tuyere and stave, the water
logging can be checked by the method of gas detecting, water pressure test of
drain line
- In case Tuyere is damaged, the red flame occurs because body part above the
damaged Tuyere catches fire (Check it with Peeping hole)
- If a great quantity of waterlog in furnace happens, water or bubble is extravasated
from the gab between Tuyere and Tuyere Cooler, and it is stained with white or
blue color when it is dried.
- Water is extravasated from the crack of the Taphole protection cover
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(3) Work after checking the water-logging in the furnace
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3) Water-logging by the damage of Tuyere
ⓐ Reduce the quantity of water-logging by reducing the water supply to
1/3 or 1/2, and cool the damaged Tuyere through water spray or steam
purging.
ⓑ Replace the damaged Tuyere under Off-Blast after discharging melting
material
through Tapping
ⓒ Carry out heat compensation according to the standard of heat
compensation for water-logging in the furnace.
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C.10.2. Standard of heat compensation in case of water-logging
in the furnace
[Premise]
BV 4,000N㎥/min, coke base 18.0 t/ch, WH2O 40 g/N㎥,
Top Gas Volume 1,520N㎥/t-p, Production 5,300 t/d(35.3t/ch),
H2 is 0.5% in Coke,
◊ H2 inputted from coke : 18000㎏*(0.5/100)/35.3t/ch=2.55㎏/t-p
◊ H2 included in the humidity during blasting :
(40g/1000)*(2/18)*(4000*1440min/D)/5,300t/D=4.83 ㎏/t-p
◊ Total input H2 = 2.55+4.83 = 7.38 ㎏/t-p
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2) Percentage change of H2 by the quantity of water-logging
Inputted H2 H2 % in
Classification (㎏/t-p) Furnace Top △ H2 % note
Gas
WH2O 40g/N㎥) 7.38 2.18 -
Premise that the
Wh2O 10g/N㎥ 8.59 2.54 0.36
quantity of H2
Wh2O 20g/N㎥ 9.80 2.89 0.35 inputted from coke is
constantly 2.55㎏/t
Wh2O 30g/N㎥
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