Suspension Department

Team Members :-

1. Wafi Jufri
2. Amirin Sofi
3. Amir Azhan
4. Kamarul Aziehan
 Criteria 1

Sustainable Design
Concept Generation &
Planning
    
 Task  Type
Feb March April May Jun

1 2 3 4 5 6 7 8 9 10 11 12 13 14
 Project start up  Plan  
meeting Actual  

 Planning Plan  
Project version Actual  

 Start-up  Plan  
managerial task Actual  

 Identification of Plan  
Material Actual  

 Material Plan  
Procurement Actual  

 Material Plan  
Testing Actual  

Production  Plan  
Planning Actual  

Production Plan  
Actual  
 Product testing Plan  

(Functional, Actual
Environment &  

Safety)
 Improvement &  Plan  
Modification Actual  

Planning for  Plan  
Product  Actual                            
Retirement
Manufacturing Flow

Functional Improvement
Material Material Safety
Production Product &
Procurement Testing Testing
Testing Modification
Overall
Progress

65%
For Suspension Department

Swing arm
Assembly

Status : Done
Monoshock
Assembly

Status : In Progress
Axle Shaft
Assembly

Status : Done
 Criteria 2

Sustainable
Man Power
Resource
 Organization Chart

Head of Department
Wafi Jufri

Procurement
Design Manager Operation Manager
Manager
Amir Azhan Kamarul Aziehan
Sofi Roslan
Head of Department : Wafi Jufri

• Lead team members in developing the project.

• Provide an efficient work distribution to the team

members

• Act as representative of suspension department to

communicate with other department.

Procurement Manager : Sofi Roslan

• Lead material purchasing with the least cost.

• Material testing before being used in production

Design Manager : Amir Azhan

• Lead project design by using Catia

• Distribute of design by parts to team members.

Operation Manager : Kamarul Aziehan

• Lead fabrication process of projects

• Provide efficient procedure in fabrication process

Job Distribution

• The task was distributed evenly and

fairly by Head of Department.

• Each team members have their own

responsibilities in leading the task for
the projects .

• Thus others will provide support in

completing the task together.

• All team members need to participate

in the fabrication of project unless
emergency occurs.
 Criteria 3

Sustainable
Process
&
Material Used
 Sustainable material : Swing Arm

Swing Arm ATV 100 CC Swing Arm BKZ 200 CC

 Reusable to joining with BKZ swing Arm.  Reusable and cutting to joining with ATV swing
arm.
 Sustainable material : REAR Shaft and REAR Wheel & Tire

Rear Shaft 30 mm Rear Wheel & Tire ( 18 x 9.5 - 8)

 Reuseble to attach with rear wheel ATV.  Reuseble to attach with rear shaft 30mm
 Sustainable material : Absorber and Rear Bearing

Absorber BKZ 200cc ( 360 mm) Bearing ATV 30mm

 Reusable to attach at swing arm ATV and  Reusable bearing ATV to attach with shaft
rear upper chassis. 30 mm
Sustainable Process Reduce cost process

Costing in 2018 Costing in 2019
Product  Price

Swing Arm ATV + RM300

Wheel

Swing Arm BKZ + RM100

Absorber

Total RM400
Comparison of Design

Before (2018)  After (2019)
Bill of material
Absorber
360mm Swing
arm
BKZ

Bearing

Shaft
30mm

Swing
Arm
ATV
 Criteria 4

Environmental
Impact
 Less Pollution
1. Use petrol engine instead of diesel engine

2. Use 4 stroke engine instead 2 stroke engine

Because
• Quiet
Diesel engine
• Less CO2 emission
• Lower levels of air pollutants 2 Stroke Engine

( Less smoke compare 2 stroke engine)

 Ergonomic
1. Use soft shock absorber

• Suitable for off roads

• Comfortable riding at low speed

2. Two tyres at the back

3. Use wider tyres

• Stability
Criteria 5

Product
Ending
 Product benefit
(Buggy)

 Our atv can afford aload

weighing 70-80 kg and the
carrier can withstand over 100kg.

 It also can use in any condition of

road whether hilly road or in the
fields.
 Component benefit

1. Rear shock absorbers

 Controlling the movement of spring and suspension.

 Keep the tires in contact with the ground at all times.

 Support the weight of vehicle.

2. Swing arm (connected the real wheel from the chassis

 Allows for the vertical movement of the rear tire to moving smoothly on
the road.

 Manage the load distribution of the vehicle and adjust the center of
gravity of the vehicle.

 Small swing arm making the bike’s center of gravity in the center which
helps flick the bike easily in the corners.

 The wheelbase being smaller helps for easier handling.

 What happpen to the
product ?
 Our Buggy will be given to Sime Darby Plantation Sdn Bhd.

 Detail company:

Sime darby plantation is a leading refiner and manufacturer of specialty fats

and vegitable oils for food industries worldwide.

 Our buggy will help the company in transport section.

THANK YOU