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Automobile Wheel
Rims
ME2030- Manufacturing Science-1 Seminar
Types of rims and material used
Most wheels for railways and industrial services are manufactured either by forming a solid
block of metal by a sequence of hot forging and rolling operations or by casting them directly
from liquid into its final shape metal.
Mechanically speaking, steel castings are considered inferior to hot forging and rolling products.
Automobile wheels are made of steel or aluminium. But nowadays, aluminium wheels are
prefered over wrought steel ones due to the following reasons-
2- Fuel Efficient
3- Suspension Improvement
Various processes involved
CASTING
05 FINISHING
-Hot Chamber Die Casting - Spray painting, machining, rim
profiling, leak testing, etc
01 04 HEAT
TREATMENT
FORGING
-Quenching
-Impression Die Forging
02 03 ROLLING
-Pressing, Drilling, Milling, etc
Casting
Processes involved :
1. Annealing
2. Quenching
3. Aging
■ Annealing :
➢ Reams are heated upto 500o C.
➢ Mixed Al crystals are formed.
➢ It increases the strengthening of metal.
■ Quenching :
➢ Submerged in 80o C water.
➢ Prevents the precipitation of alloy constituents.
➢ It increases the hardness of the metal.
■ Aging :
➢ Rims are heated upto 180o C .
➢ Required strength is achieved .
➢ Stabilize the metal and reduce the porosity.
Finishing Process:
After all the treatment, the rough aluminum alloy wheels can enter the
Machining steps to obtain the final dimensions, and steps includes:
➢ Refinishing the center hole
➢ Polishing the front side
➢ Bore machining
➢ Rim profiling
➢ Flanging
➢ Spray painting
➢ Baking, and
➢ Bush inserting
The wheels are then passed down to the automatic inspection line where
they are checked for the following.
➢Rim circumference
➢Thickness and height of flanges
➢Concentricity and diameter of the bore
➢Location of the hub ref. to rim
➢Rotundity
➢Plate thickness
The rims of the wheels of the wheels are ultrasonically inspected to
evaluate their internal quality.
Conclusion:
In a nutshell, the manufacturing of automobile wheel rim are
complicated as it has to go several processes like casting,
drilling, rolling, heat treatment and finishing process before it
turn into final product.
So one must be very particular about the sizing and dimension.
But in this modern era, the existence of robot help us much in
the production of wheel as well as other factory productions.
Made by-
Chandrashekhar Dhangar- ME17BTECH11016
Darshan Meher- ME17BTECH11019
Mann Khivasara- ME17BTECH11051
Ronak Arora- ME17BTECH11041
Vikas Maurya- ES16BTECH11030
Thank you