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Installation Requirements
BS EN 60079-14:2003
Cables
Junction
Field Box Certified
Apparatus Interface Uncertified
Safe Area Apparatus
D2 Subject Area Overview
Yes
a b
Ex d Ex n Ex e
Interface
Method?
Yes
Manufacturer’s
Associated
Equipment Does
Choice
Assess No
Barriers Restrict
Advantages v. Disadvantages Use?
of each method
Isolators
Multiplexers Check
Certification
Check and
Certification installation
requirements
Go for it!
D4 Ingress Protection Code EN60529
0 : No protection against ingress of solid foreign 0 : No protection
bodies
5 : Complete protection against contact with live 5 : Protection against water jets
or moving parts plus harmful deposits of
dust
6 : Protection against conditions on
6 : Complete protection against contact and ships decks
ingress of dust
7 : Protection against immersion in
water
Creepage Clearance
50mm
Example:-
D7 Typical Installation
Field
Field Junction Box
device
Hazardous
area
trunking
PLC
D8 User Standards
BS5345 Series
“The Code of Practice for the selection, installation and
maintenance of electrical equipment in potentially
explosive atmospheres” BS5345
Withdrawn 1st Dec 1999. Parts 1&4
Can still be used for existing installations 1989
BS EN
60079-
IEC60079:14 adopted as BS EN 60079-14:1998 14:2003
Standard for
Lacked guidance given in BS5345 electrical
BS5345 required updating installations in
hazardous
areas
The new Published Document PD 60079-14: 2000
provides additional guidance that was lacking in IEC60079:14
Manufacturer Apparatus
Equipment: Approval
Construction
Standard
Certification
Designed and
certified to:
and is
Technical File
(Explosion Protection Document)
Installed and
Code of
maintained to: Practice
Installation Systems
Standard
Descriptive
Systems
Owner / User EN50039 Document
D10 Installations: CoP and Standards
IEC60079
Electrical apparatus for explosive gas atmospheres
Part 14
Electrical installations in hazardous areas (other than mines)
“Codes of Practice”
BS5345 Part 1 General requirements and Part 4 for Ex i
DIN VDE 0165/2.91
NFPA 70 NEC Article 500
CEC-Appendix F
15 Special Applications
D12 What it contains
Scope and Object
specific requirements for the design, selection and erection of
electrical installations
All voltages
Exclusions
Mining
Dusts and fibres
Explosives
Covered by their own standards
Definitions
General requirements…… to follow
D13 General Requirements (a)
4.1
D15 General Requirements (c)
4.1
D16 General Requirements (d)
4.2
D18 Documentation (b)
3) details of any relevant calculation, e.g. for purging rates for
instruments or analyser houses;
4.2
D19 Certification (a)
4.3
D20 Certification (b)
4.3
D21 Certification (c)
4.3
D22 Selection of Apparatus (a)
Information required
Area classification
T class
5
D23 Selection of Apparatus (b)
Equipment to BS EN 50284
5.2
D24 Selection of Apparatus (c)
5.2.2
D25 Selection of Apparatus (d)
5.2.3
D26 Selection of Apparatus (e)
C) of Previous Slide
5.2.3
D27 Selection of Apparatus (f)
5.2.4
D28 Selection of Apparatus (g)
Ignition Temperature
The electrical apparatus shall be so selected that its maximum surface
temperature will not reach the ignition temperature of any gas or
vapour which may be present
Marking
T1 450C
T2 300C
T3 200C
T4 135C
T5 100C
T6 85C
5.3
D29 Selection of Apparatus (h)
5.3
D30 Selection of Apparatus (i)
5.7
D33 Selection of Apparatus (l)
Testing
5.7
D34 Protection against Incendive Sparking
.3 Potential equalisation
Discussed in Earthing section
.4 Static
.5 Lightening Protection
Apply BS 6651
.6 Cathodic Protection:
Proceed with caution!
Apply BS 7361
6.
D35 Electrical Protection
Electrical Isolation
Required for safe working
Suitable Isolating device
Must includes the Neutral
Requirement for labelling of Isolators
7/8
D36 Typical System Block Diagram
kg
CONFIG mA o% 100%ENTER
+
4/20mA
11
I 2
4/20mA I/P
+ 12
I 1
Vs-
20to35Vd.c. 13
Vs+ 14
Approved
FM
28V, 300 , 93mA
Max. amb.60°C Ex ( EN50020)
UM=250V BASEEFANo.Ex95C2289 [EExia]IIC
MTL5045fIsoolaItingdrivr
Cables
(*Chapter 13)
Uncertified
Junction Safe Area Apparatus
Box Certified (*Chapter 14)
(*Chapter 13) Interface
Field
Apparatus
(*Chapter 12) * MTL Application Note AN9003 cross-reference
to old BS5345 Part 4
D37 The Certified Interface
Zone 1 or 2 use Ex ib
(12.2)
IP20
(12.2)
Locate in Safe Area: [EEx ia/b]
(12.2)
Application in
Zone 1 & 2:-
Uncertified instrument UM = 250V rms Max
( DCS, PLC or Computer etc.) 1500A (12.2)
L
Instrument Power
Application in
Electronics supply Zone 0:-
N Suitably fused,
double-wound
X E mains
transformer (12.3)
Recommendation:-
If using Barriers, Check separation!
Anchor 0V to IS
Busbar
D39 The Certified Interface
Uncertified
Field Junction Certified Safe Area
Apparatus Box Interface Apparatus
(12.2.1)
D40 Power supplies Recommendations
Passive Barriers:
Best specification:-
Rectified, Smoothed, Regulated, with Overvoltage clamping,
and…... adjustable?
To Control
Field System
Cable Loops
0V common returns
Ex i Earth (12.2.4)
Field
terminations Structural Bond
(optional)
Power Supplies Mains Supply
Creepage & with Earth
Clearance!
Earthed separators used if 50mm separation is not possible
D42 Cabling for Ex i loops
Other points:-
Mechanical Protection not necessary for safety purposes
User may have own standards
Conductor
Minimum radial insulation thickness: 0,2mm
(12.2.2.8 &.9)
D44 Screen Earthing Overview
SAFE
3 4
1 2
MTL
HAZ
Ex i 7728+
X Unused Cores: X
Earthed in safe area
(9.1.11)
(12.2.3.3)
Ex i
MTL5049
X PWR
X
…..screen should be connected to the equipotential bonding system
D45 Screens
(Screens: 12.2.2.3)
Junction Box
Individual isolated
terminals
Bus Bar
Earth
If conducting, enclosure to
be Earthed Ex i Earth
(General: 12.2.3)
D46 Multicore Cables
Armour
Ex i
Bus Bar
(12.2.2.4)
Structural Earth at both ends Ex i Earth
D47 Cable Parameters
(12.2.2.2)
Any cable stores energy:
L, C & R
Inductance:
Suppose interface permits 4.2mH max
Transmitter Ci = 10µH
Available for Cable = 4.2mH - 10µH = 4.19mH
so……..
at 25µH / metre
max length = 4.19/0.025 = 167.6metres
Finding and using this maximum value removes the need to consider
the cable length
pF µH
Belden 9730: 3 pair
(each foil-screened with drain) core/core: 345 8.15
single core/screen: 770 4.8
parallel cores/screen: 1500 2.7
White
interleaved cores: 1147 2.7
Red
Green
Likely worst case: Near Capacitance limit: between paired cores: 545 6.3
400 metres in IIC gases (Hydrogen) with 28V
safety description
tripled conductors: 946 3.6
D51 Practical Segregation of cables
50mm Segregation
Partitioned
minimum
Separate
Trays
Segregation not
required if cables
“mechanically”
protected
Armouring
Back on Non-Ex i
to
back
Normal practice
(12.2.5)
D52 Creepage and Clearance
Safe area
interfaces
SAFE
3 4
1 2
MTL
HAZ
7728+
SAFE
3 4
1 2
MTL
HAZ
7728+
SAFE
3 4
1 2
MTL
HAZ
7728+
Junction box
D53 Junction Boxes 1
Structural Earth
See AN9003 Page 46 Fig 13.1 for examples
Clearance
6mm
Pair Screen
Clearance
3mm
Overall Screen
Gland
Plate M/C Structural
(12.2.3) Earth
D55 Hazardous Area Field Devices
Typical conditions:
500V insulation test*
applies to both “simple” and “certified” apparatus
Adequate structural earthing
Undamaged
Identifiable
Traceable history
Ex Safety Instruction
Certificate Manuals
Fail-safety
Invasion prevented
Installer to be
Trained READ THESE
Supervised
and Competent CAREFULLY!
D56 Combined protection
I/O enclosure and contents:-
EEx emib[ia] Apparatus
Certification
Live working may be permitted
with Ex e:
Ex e Terminals must remain
shrouded
A “Special Condition” ( .../X)
Could be
SYSTEMS
based on a
CERTIFICATE DESCRIPTIVE
Issued by Systems
SYSTEMS Certificate
National DOCUMENT
Certifying
Authority
APPARATUS INTERFACE
ASSOCIATED CERTIFICATE CERTIFICATE
APPARATUS
APPARATUS of of
CERTIFICATE
CERTIFICATE CONFORMITY CONFORMITY
Wiring
Section 9
D62 BS EN60079-14 Section 9 : Wiring Systems
But...
9.1 General
9.1.1 Avoidance of damage
9.1.2 Non-sheathed single cores
9.1.3 Connections
9.1.4 Unused openings
9.1.5 Passage and collection of flammables
9.1.6 Circuits traversing a hazardous area
9.1.7 Fortuitous contact
9.1.8 Openings in walls
9.1.9 Jointing
9.1.10 Protection of stranded ends
9. 1.11 Unused cores (additional clause)
9.1.12 T class of wiring systems (additional clause)
9.2 Cable systems for zone 0
9.3 Cable systems for zones l and 2
9.3.1 Cable for fixed apparatus
9.3.2 Cable for portable and transportable apparatus
9.3.3 Flexible cables
9.3.4 Flame propagation
9.4 Conduit systems
D64 9: Wiring systems: Ex i Protection
9.1.3 Connections
The connection of cables and conduits to the electrical apparatus
shall be made in accordance with the requirements of the relevant
type of protection. [Relaxed conditions for Ex i ]
Beware Cold Flow
The cable should be adequately clamped when the cable entry
device does not provide adequate clamping. Such cable entry
devices may be marked with the suffix "X".
9.1.9 Jointing
Use of mechanical clamps (Terminations). Solder not permitted
unless mechanically jointed first.
[ Note - Tinning of conductors not recommended for clamping
terminals on Ex i circuits]
D67 9: Wiring systems: Ex i Protection
Above applies to Ex i
Specific
Requirements
for Ex i
Section 12
D70 Sect.12: Requirements for Ex i
12.1 Introduction
12.1 Introduction
12.2 Requirements stated for Zones 1 and 2
12.2.1 Apparatus
12.2.2 Cables
12.2.2.1 General
12.2.2.2 Electrical parameters of cables
12.2.2.3 Earthing of conducting Screens
12.2.2.4 Cable armour bonding
12.2.2.5 Installation of cabling:
12.2.2.6 Marking of cables
12.2.2.7 Multicore cables containing more than one Ex i circuit
12.2.2.8 Fault considerations in multicore cables
12.2.3 Termination of Ex i circuits
12.2.4 Earthing of Ex i circuits
12.2.5 Verification of Ex i circuits
12.2.5.1 Ex i circuits with only one associated apparatus
12.2.5.2 Ex i circuits with more than one associated apparatus
12.2.6 Cable entry devices (additional clause)
12.3 Installations for zone 0
D72 12.2 Zones 1 and 2
12.2.2.1 General
Only insulated cables whose conductor-earth, conductor-
screen and screen-earth test voltages are at least 500 V a.c.
shall be used in Ex i circuits
NOTE - 750 V d.c. may be used as an alternative test voltage.
Special cases:
a) If there are special reasons (for example when the screen has
high resistance, or where the screening against inductive
interference is additionally required) for the screen to have
multiple electrical connections throughout its length, the
arrangement of figure 2 may be used, provided that
the insulated earth conductor and the screen are only connected to
earth at one point which shall be the same point for both the insulated
earth conductor and the screen, and would normally be at the
non-hazardous end of the cable;
Signal
Insulated
connections
Earthing system
Insulated earth conductor
Additional screen
earth if required
(see 12,2,2,3)
D79 12.2.2.4 Cable armour bonding
….
Multicore cables shall be of a type capable of withstanding an
r.m.s. a.c. dielectric test of at least:
500 V applied between any armouring and/or screen(s) joined
together and all the cores joined together;
Type B
Cable which is fixed, effectively protected against damage, complying
with the requirements of 12.2.2.7 and, in addition, no circuit contained
within the cable has a maximum voltage Uo exceeding 60 V.
No faults between circuits are taken into consideration.
….
Reliably separated from the non-Ex i circuits
(for example by a separating panel or a gap of at least 50mm).
The terminals of the Ex i circuits shall be marked as such.
All terminals and plugs and sockets shall satisfy the
requirements of 6.3.1 and 6.3.2 respectively of IEC 60079-11.
BS EN 50020:1995, 6.3
More up-to-date than IEC 60079-11.
Separation between Ex i and non-Ex i circuits by either:-
distance separation between terminals shall be at least 50 mm.
insulating partition or earthed metal partition
the partitions used shall extend to within 1,5mm of the walls of the
enclosure, or
alternatively provide a minimum measurement of 50mm between the
terminals when taken in any direction around the partition.
D88 12.2.3 Termination of Ex i circuits (Cont.)
Must meet Ex ia