Engine Speed Control

2017/08/31 Rev.1
 Engine Start System
Overview

Key Switch Battery Relay

Starter Motor
B ACC M ST
Batteries B
OFF M
ACC
C
ON
ST

Starter Relay
24V Engine
Neutral / Start Relay
CMP
Gate Lever ECM

Starter Cut
Relay
24V
CKP

Gate Lever Limit Switch Lever Lock Sol.

 Engine Start System
Engine Start (Gate lever in dead position)

Key Switch Battery Relay Starter Motor

B ACC M ST
Batteries B Rotate
OFF M
ACC Excitation
C
ON Excitation
ST
Excitation
Starter Relay
24V Engine
Neutral / Start Relay
CMP
Gate Lever ECM

Starter Cut
Relay
24V
CKP

Gate Lever Limit Switch Lever Lock Sol.

 Engine Start System
Engine Start (Gate lever in alive position)

Key Switch Battery Relay

Starter Motor
B ACC M ST Does
Batteries B Not
OFF M
ACC Rotate
C
ON Excitation
ST

Starter Relay
24V Engine
Neutral / Start Relay
CMP
Gate Lever ECM
Alive
position Excitation
Starter Cut
Relay
24V
CKP

Gate Lever Limit Switch Lever Lock Sol.

 Engine Start System
Engine Start during Engine Running

Key Switch Battery Relay

Starter Motor
B ACC M ST Does
Batteries B Not
OFF M
ACC Rotate
C
ON Excitation
ST

Starter Relay
24V Engine
Neutral / Start Relay
CMP
Gate Lever ECM
Excitation

Starter Cut Running

Relay
24V
CKP

Gate Lever Limit Switch Lever Lock Sol.

 Engine Speed Control
Throttle
Volume
Main
ECM Engine
Computer

SP H A Low Idle
Power Boost 8 sec 8 sec Always -
SH130-6 2000 1850 1700 1050
SH210-6 1800 1700 1600 1000
SH330/350-6 1950 1850 1700 900
SH460/480-6 *2000 1700 1600 900
 Boom Down Energy Save
“BES”
Boom Down + Swing Swing Only

or

Engine Speed Lowered (rpm)

Mode SP H A
SH130-6 0 100 100
SH210-6 0 100 100
SH330/350-6 0 100 100
SH460/480-6 50 100 100
 Boom Down Energy Save System
“BES”
Operation Condition: :Boom Down + Swing or Swing Only

P1 Press. Computer A ECM signal

signal to raise to lower
or lower engine
P2 Press. engine speed. speed.
Computer
ECM Engine
A
N2 Press.

Swing Pilot
Press.

 Engine Speed Lowered Control:

P1, P2, N2, Swing Pilot Sensors

 Engine Speed Raise Control:

P2, N2 Sensors
 Auto Energy Save
“AES”
・Engine speed down control Seven Pressure Sensors
・Engine speed return (P1, P2,Swing, Upper,Travel,N1,N2)

Computer A

Engine

Pressure
Sensors
ECM

P1 P2 Swing Upper Travel N1 N2

 Auto Energy Save
“AES”
Operation Condition: : Non-action Lever (Neutral)

P1 Press.
Computer A
P2 Press. outputs to
ECM to lower ECM output
engine Speed. to lower
Upper Pilot engine
Press. speed.
Swing Pilot Computer
Press.
ECM Engine
A
Travel Pilot
Press. Engine Speed is
Computer A
Lowered by 50 rpm
N1 Press. receives
Decrease
Engine Load
N2 Press. Signal

P1, P2, Swing, Upper, Travel, N1,

N2 Pressure Sensors measures
non-operation state.
 Auto Idle and Idle Shut Down
Auto Idle, Idle Shut Down Icon
Auto Idle: OFF
Idle Shut Down: OFF

Auto Idle : ON
Idle Shut Down: OFF

Auto Idle : OFF

Idle Shut Down: ON

Auto Idle : ON
Idle Shut Down: ON
Auto Idle Switch
 Auto Idle and Idle Shut Down
System Overview
Auto Idle Switch

One Touch Idle Switch

Gate Lever
Computer A ECM Engine

Throttle Volume

Upper Pilot Press.

Swing Pilot Press.

Travel Pilot Press.

Aux. Line Press. Switch

 Auto Idle Mode
[ OPERATION ]
Machine not operated for 5 sec (default)
System detects this condition

Engine Speed down to Auto Idle

Speed (default 1200rpm).
* Any of following action will cancel the auto idle mode and go back to the
original engine speed.
- Pilot control
- Changing Throttle Vol.
- One touch idle

PARAMETERS ０１/０3
Lo-IDLE ENGINE SPEED ： １ ０ ０ ０ min -1
Following parameters can be changed on
AUTO IDLE TIME ： ０ ０ ０ ５ sec PARAMETER screen.
AUTO IDLE ENGINE SPEED ： １ ２ ０ ０ min -1
IDLE SHUT DOWN TIME ： ０ ０ ３ ０ min - Auto idle time: 1 to 30sec (default 5sec)
AUTO POWER BOOST ： ＋ ＋ ＋ ＋ on/off - Auto idle speed: Low idle to A mode Max
PUMP POWER AT START ： ０ ０ ５ ０ mA (default 1200rpm)
PUMP POWER DOWN ： ０ ０ ０ ０ mA
REV.LIMIT AT BREAKER ： on/off
ENABLE POWER SAVE ： ＋＋＋＋ on/off
 Idle Shut Down Mode
[ OPERATION ]
1. Gate Lever : Dead position
2. Eng. Speed: Less than 1200 rpm PARAMETERS ０１/０3
3. No activation for 3 min (default) with these Lo-IDLE ENGINE SPEED ： １ ０ min -1
０ ０
AUTO IDLE TIME ： ０ ０ ０
sec ５
switches.
AUTO IDLE ENGINE SPEED ： １ ２ min -1
０ ０
- Throttle Vol. IDLE SHUT DOWN TIME ： ０ ０ ３
min ０
- Auto Idle Switch AUTO POWER BOOST ： ＋ ＋ ＋ ＋
on/off
- One Touch Idle PUMP POWER AT START ： ０ ０ ５
mA ０
PUMP POWER DOWN ： ０ ０ ０
mA ０
System detects these conditions REV.LIMIT AT BREAKER ： on/off
ENABLE POWER SAVE ： ＋ ＋ ＋ ＋ on/off

Following parameters can be

changed on PARAMETER screen.

- Idle stop time: 3 to 10 min

(Default 3min)

Warning Message Appear

“IDLE SHUT DOWN”
A message of "IDLE SHUT DOWN"
10 seconds is displayed on the monitor and
passed buzzer sounds.

Engine Stops
 Auto Idle + Idle Shut Down Mode
[ OPERATION ]
No activation on the pressure sensors and
switches for 5 seconds.
- Pilot control line
- Pressure Sensor
- Pressure Switch
System detects this condition Warning Message Appear
“IDLE SHUT DOWN”
A message of "IDLE SHUT DOWN"
is displayed on the monitor and
Engine Speed down 1200 rpm buzzer sounds.

1. Gate Lever : Dead Position

2. No activation for 3 minutes on these switches.
- Throttle Volume
- Auto Idle Switch
- One Touch Idle
System detects these conditions

10 seconds
passed

Engine Stops
 Auto Idle/Idle Shut Down Summary
Auto Idle +
Idle Shut Down Mode Auto Idle Mode
Idle Shut Down Mode

No operation for 5 seconds.

One touch idle s/w pressed

or Throttle volume turned Engine speed goes down to 1200rpm.
down to less than 1200rpm.
With the condition that engine rpm is less
than 1200rpm, gate lock lever is dead position,
no operation such as throttle volume, auto
idle, one touch idle, lever activation etc.
continues for 3 minutes.
[ NOTE ]
Warning message that the engine is going to be stopped will be • Because of engine
shown up on the monitor with buzzer alarm. protection (hot shut
down), engine needs to be
No operation continues for 10 seconds. cooled down for 3 min. at
less than 1200rpm before
Engine stops engine stops.
• In case of idle stop mode,
its function will not be
activated if engine speed
Key off ►► Key On (cranking) ►► Engine restart is more than 1200rpm.