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Bently Nevada

The Plant Asset Management Company

System 1 Seminar
Hanoi – 16th September, 2003

Don Silcock
Asia-Pacific Strategic
Initiatives Manager
Today’s Seminar ~ Purpose
• The principal purpose of today’s seminar is to
provide an overview of the new Plant Asset
Management technology available from Bently
Nevada now that it is part of General Electric
• Provide the opportunity to ask questions and
better understand this exciting new technology

20 May 2019
Seminar Agenda ~ Process
• Overview of the System 1 Plant Asset Management
platform and explanation of it’s key components
• References…”where are you doing this with other
customers?”
• Demonstration of System 1 functionality and how
Decision Support can automatically provide
“Actionable Information”

20 May 2019
Today’s Seminar ~ Pay-off
• An understanding of what can be done to better
manage plant assets, improve reliability &
availability and increase overall profitability

20 May 2019
Plant Asset Management

“The function of strategically


maintaining and operating
production-related assets to
achieve exceptional business
results.”

Our Goal: Improving Plant Asset Management


20 May 2019
“End users in nearly every
process industry across the board
are increasingly adopting Plant
Asset Management as a strategy
to improve process efficiency and
enhance their return on assets”
- ARC Advisory Group, Plant Asset Management and
Condition Monitoring Systems Worldwide Outlook, 2001

20 May 2019
Your Business
Revenue – Reliability
– Availability
– Efficiency

Cost – Fuel
Profit
$ – Maintenance

Output

20 May 2019
We Want to Help You Improve Your Business
Proactive (managing with information)
Maintenance Strategy Benefits
Maintenance Top Lower
Information
Typically 40% reduction ~ Reliability Based Strategy Quartile Quartile
in maintenance cost
Proactive
Proactive >20% 0%

Data ~ Condition Based


Overall Plant Availability

A2 Predictive
(Effectiveness)

Predictive >45% ~12%


A1
Planned
Preventive Preventive >25% ~31%

A Breakdown
B Reactive Reactive <10% ~55%

Sources:
•Society of Maintenance & Reliability
Maintenance Cost Expenditures Professionals Survey
•The Business Case for Reliability
20 May 2019 (Efficiency) Robert DiStefano, John Schultz
Bently Nevada & GE…

General Electric

Power Systems Lighting

Medical Aircraft Engines Finance

20 May 2019
Bently Nevada & GE…

Power Systems

Oil & Gas Energy Rentals

Energy Energy Services Hydro


Products

Optimization Services
20 May 2019
What is Optimization Services?
GE Panametrics
GE Reuter-Stokes
Technology Sensors for
Harsh Environment Sensors
Acquired: 12/18/01 Process Control & Testing
Acquired: 7/23/02

Bently Nevada
Plant Asset Management
Products and Services
Acquired: 1/23/02

Global Control Services GE Optimization Software


Turbine / Generator Plant Performance and Fuel
Control Services Optimization Software
Acquired: 5/00 Praxis Acquired: 8/16/01

20 May 2019New Acquisitions that Complement One Another


What is Optimization Services?
GE Panametrics
GE Reuter-Stokes
Technology Sensors for
Harsh Environment Sensors
Acquired: 12/18/01 Process Control & Testing
Acquired: 7/23/02

Bently Nevada
Other GE “Best in Class” Plant Asset Management Third Party “Best in Class”
Technology Products and Services Technology
Acquired: 1/23/02

Global Control Services GE Optimization Software


Turbine / Generator Plant Performance and Fuel
Control Services Optimization Software
Acquired: 5/00 Praxis Acquired: 8/16/01

20 May 2019New Acquisitions that Complement One Another


20 May 2019
Optimized Plant Asset Management Scope
Switchgear Emissions HRSG Steam Turbines
Inlet Foggers • Operating Coil Monitoring • CEMs • Efficiency • Efficiency
• Optimization • Pneumatics & Hydraulics • Optimization • Water Quality • Temperature
• Flow Measurement • Gas Temp & Pressure • Duct Burner monitoring • Case & DE Expansion
• Water quality • Vibration
• Inlet pressure Generators
• Ambient Humidity • Vibration
• Pump monitoring • Temperature
• Hydrogen Cooling
Gas Turbines GE Panametrics • Moisture
Corrosion, Flow, NDT
• Efficiency Reuter-Stokes
• Optimization
Bently Nevada
KVB-Enertec Combustion
• Temperature
Emissions Optimization
Mechanical Cooling Towers
Condition •
• Vibration Efficiency
Monitoring
• Flame Sensors • Water Quality
• Flow measurement
• Pump monitoring
Transformers • Chemical Injection System
• Cooling Systems
• Load Tap Changers
• Dissolved Fault Gases Substation Lube Oil
• Oil Analysis OSW (Enter) Automation
• Pump Monitoring Thermodynamic Transformers System
Performance • Pump monitoring
• Oil quality
Excitation OSW
• Oil flow
• Digital Generator Unit Dispatch OSW (Praxis)
• Piping – Filters, etc.
Protection (DGP) Optimization Coal Blending

De-Mineralized Fuel Handling System


Inlet Chillers Instrument Raw Water • Optimization
Water System • Optimization • Pump monitoring
• Water Quality • Flow Measurement Air System Conditioning • Valve position
• Flow Measurement • Water quality • Vibration • Water Quality • Fuel quality
• Pump Monitoring • Inlet pressure • Temperature • Flow Measurement • Fuel flow
• Chemical Injection System • Pump monitoring • Moisture • Pump Monitoring • Piping – Separators, Filters, etc.

20 May 2019 Bently Nevada Optimized Plant Asset Management Solutions


Reduce Life Cycle Cost and Improve Performance, Reliability and Availability
Technology
Methodology

People Technology

20 May 2019
Technology Overview
What’s wrong,
how bad & Asset
what to do Asset Condition
Condition
about it Management
Management

Reliability
Reliability Maintenance
Management
Management Management

What to focus on Performance of


& measure the the maintenance
success or not activity
20 May 2019
Decision
Support

PAM
Platform

Maintenance Asset Reliability


MMS
Management Condition Management
System Management System
System

20 May 2019
System 1 & Plant Asset
Management Overview

20 May 2019
Asset Management Level -1
Protection and Basic Trending

20 May 2019
Basic Trends and Status only DCS Man Machine
Interface (MMI)

Portable Data Collection Control Network

RS 232/RS485
or OPC/Ethernet

Modbus Gateway or
3500 Integrator Device

Alarm Contacts

20 May 2019
Machine Control System
Asset Management Level - 2
On-Line Asset Condition Monitoring For
Critical Rotating Equipment

20 May 2019
Other Decision Performance
Technology
Support

Dynamic Data

Historian

DCS Man Machine


Portable Data Collection Interface
For Non Critical Machines (MMI)

Control Network

Best Practice RS 232/RS485


or OPC/Ethernet

Modbus Gateway or
3500 Integrator Device

Alarm Contacts

Machine Control System


Asset Management Level - 3
Enabling Asset Condition Management
For All Rotating Machinery

20 May 2019
DSM Other Technology
Decision Performance
Support
On-Line Scanning Dynamic Data
Reliability CMMS
Historian

DCS Man Machine


Interface
Plant Asset Management (MMI)

Control Network

RS 232/RS485
or OPC/Ethernet

Modbus Gateway or
3500 Integrator Device

Alarm Contacts

Machine Control System


Asset Management Level - 4
Enabling Asset Condition Management
For All Plant Assets

20 May 2019
DSM Other Technology
Decision Performance
Support
On-Line Scanning Dynamic Data
Reliability Data CMMS
Historian

DCS Man Machine


Interface
(MMI)
Other Assets & Technologies
Control Network

RS 232/RS485
or OPC/Ethernet

Modbus Gateway or
3500 Integrator Device

Alarm Contacts

20 May 2019
Machine Control System
System 1
TM

Plant Asset Management Software


1. The Applications Deliver “Targeted” Functionality
for Managing Specific Assets
2. The Platform Delivers Information Management
Functionality and Pre-Engineered Integration!

Critical Thermo- Coal Trans-


Recip. BOP Oil &
Rotating Dynamic Fired former
Assets Assets Lube
Assets Perform Boilers M&D

System 1™ Platform
Application Data Requirements
20 May 2019
Integrating to Leverage ONE Information Mgmt Platform
System 1
TM

Plant Asset Management SoftwarePlant


Build a System to Fit Your
Needs… …as You Need to!
Maintenance Operator Instrument Add Individual Users / Roles to:
Machinery Tech Tech Reliability • Receive advisories
Engineer Engr • Review asset condition / data
IT Plant
Mgmt
• Acknowledge events / alarms
Manager
• Perform diagnostics
• Do root cause analysis
• Document events / lessons
Plant Asset
• Embed knowledge
Information Users
Add Asset Applications for:
• Assets management
• Asset system management
• Condition monitoring tech

Add Platform Applications for:


Critical
Rotating
Recip. BOP
Thermo-
Dynam.
Coal
Fired
Oil &
Lube
Trans-
former
• Data collection
Assets
Assets Assets
Perform Boilers Analysis M&D • Notification advisories
• Custom rule writing

System 1™ Platform •
Documentation requirements
Interface to Others Systems
Add Data Acquisition to Support
Your management Objectives
Application Data Requirements
20 May 2019
Delivering Information to People Making Decisions
References – “where are you
doing this with other customers?”

20 May 2019
Asia References – Oil & Gas
• ExxonMobil – Jurong Refinery Singapore & Altona
Refinery Australia (EHM)
• ExxonMobil Chemicals – Singapore Olefins
Complex
• PTT Rayong, Thailand – GSP #5
• BP Refinery – Kwinana, Western Australia
• BP Chemicals – Shanghai Ethylene Complex
(SECCO), China
• Shell Chemicals – Nanhai Ethylene Complex, China
• Shell – Sakhalin Island LNG Complex, Russia
• PetroChina/Shell/EM – West to East Pipeline, China
20 May 2019
Asia References – Power
• KEPCO - KOMMNet
• Mirant Philippines – Sual & Pagbilao Power Stations
• REGCO, Rayong
• Hokkaido Electric Power, Japan
• Hydro Tasmania – Gordon Power Station, Australia

20 May 2019
Vietnam References
• Phu My Fertilizer Complex
– Ammonia, Urea & Power Generation
– 22 machine trains
– 3500 monitoring & protection systems
– Site wide System 1
• VietSovpetro
– 3300 & 3500 monitoring & protection systems (many..)
• Pha Lai II
– 3300 monitoring & protection systems
• Phu My Power Plant
– ADRE portable diagnostic & in-situ balancing system
20 May 2019
Bently Nevada
The Plant Asset Management Company

Plant Asset Management with


Information.