Escolar Documentos
Profissional Documentos
Cultura Documentos
Day 1 : Day 2 :
Life Saving Rules Preparation for Practical Training
The Aim of the Course Practical Training at site
Definitions & Principles Revision ( Q & A)
Permit to work system Exam
Lifting Equipment
Environmental Conditions affecting on
Lifting Operations
Lifting Team and Responsibilities
Examination
Load / Weight / Center of Gravity
Tag Line & Securing Lifting Area
Safe use of Lifting Equipment
PTW
LIFT plan
Risk assessment
1 2 3 4 5 6
7 8 9 10 11 12
Note: Always lift the load as per SWL for lifting gears & equipment
You must ensure the name plate of lift equipment in good conditions and all items appear
clearly
Wind :
10 Knots = 18,5km/ hr = 11.5 mile/ hr.
BS7121(
Code of practice for safe use of cranes)
defines 7 metres per second or 15 miles
per hour(24km/hr) as the maximum
permissible wind speed
Screw Pin Dee Shackle Safety Pin Dee Shackle Screw Pin BOW Shackle Safety Pin BOW Shackle
4 Color only use (Green+ Yellow+ Brown+ Red Color used only for rejected items
Blue)
Rigger :
Competent person who is able to plan and execute a
rigging job by moving the load horizontally, vertically
and possibly through different floor levels, by use of
different L&H equipment.
Crane Operator:
Person who is operating the crane for the purpose of
positing loads or operating for erecting of the crane.
Twist in wire Bend & rust Twist in wire Open strand (Birdcage)
Cutting in wire Damage in Eye Broken & Bend Broken & rust
You must ensure the Information tag attached( inside eye loop)
Safety Shackle wear , rust, No Safety Shackle allowed Screw Shackle not allowed
ID no. & WLL not appear
No Nut & pin Safety Shackle allowed Pin deformation &Jaw gap open
Rust in Block must have an safety latch that can be closed or locked.
2 Color Codes on the main anchor hook You must ensure one correct color code
only stamped on lifting gears
Shackles Inspection :
Screw Shackle not allowed
Wear or rust
No WLL
No S/N
No Correct color code
Pin Deformation
Jaw gap open
No pin
No Nut
Shackles Inspection :
Screw Shackle not allowed
Wear or rust
No WLL
No S/N
No Correct color code
Pin Deformation
Jaw gap open
No pin
No Nut
Shackles Inspection :
Screw Shackle not allowed
rust
No WLL
No S/N
No Correct color code
Pin Deformation
No pin
No Nut
No Secure for Lifting Operation area Good secure lifting operation area
It is very important to secure the lifting operations area using barricades to prevent
personal to get in the lifting areas
Must insert all rejected lifting accessories in specific box with label & padlock
Slings shall be stored in cool, dark and dry areas, preferably racks.
Wood chocks can be used to Prepare your landing site to Slings shall not be pulled
allow the sling to be enable the bundles to be from under the load when
removed without shifting the landed without crashing the the load are resting on the
load sling sling
Wood and Wood chocks must be used to protect the slings and load from damage
07/04/19 Trainer :BILEL HENTATI 71
SAFE USE OF LIFTING EQUIPMENT
Lift the same size of pipe Lift the same type of pipe Slings in choke bight,
Don’t knock down bight
Never more than one person Temperature and chemical Don’t shock the load, jerking
on the hand chain for chain environment should be consider the load could overload the
block especially when using belt sling sling and cause it to fail
Hook Oversize
Hook Oversize Un Purport Welded SL No SL + Wrong
fitting point Position
outriggers must be
fully extended
outriggers not
fully extended
Slings shall not be dragged on the floor Load is completely secure Load unsecure
Wire in wrong position Not securely ,Load must be In correct use of hook Correct Slinging method
rigged to prevent Slippage and load chain
Hand signals can be used in addition to the radio equipment and should be used as
back –up in the event of radio equipment failure.
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Lift Plan
You should insert the exact location of work Should PTW Number Write In Lifting Plan
(Accurate description of the work site)
Should not exceed on 10.3 m/s as per MFD
You should insert the exact description of
work required
Example:
07/04/19 91
Lift Plan
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Lift Plan
Routine Lifts :
These are lifts involving loads of known or
evaluated weight, shape and center of gravity.
Routine lifting operations may be executed under a basic lift plan. These plans must clearly
define the limitations on the loads, lifting methods and areas of operation.
A Risk Assessment will be required in each case, and authorized prior to commencement.
A Non-Routine may also be completed using similar documents but will require greater detail.
Prior to any lifting operation commencing, a review of the lift plan must be conducted
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Lift Plan
A Routine Lift is a lift which conforms to the following factors:
Within the normal operating parameters of the crane
Lifting over non-sensitive areas
Suitable environmental conditions
Load has known and evaluated weight, shape and center of gravity
Standard rigging arrangements
Routine repetitive lifting operations using the same equipment
Single function or series of functions repeated manually or automatically
Same equipment
Same competent Crane Operators
Load under 75% of rated load of the load chart
Equipment specifically installed by a competent operator/ installer
Centre of gravity below the lifting hook
Use of a certified lifting point
Single lifting machine
Unlikely to be affected by changing environmental conditions
Suitable lay-down area available
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Lift Plan
Non-Routine Lifts:
Non- Routine lifting operations will require a more detailed Lifting Plan containing all of the
elements as described within these guidelines.
The plan will have to be approved by a Responsible Person prior to commencement of any
Lifting Operation and any deviation requirement identified from the plan, must also get the
approval of the Responsible Person prior to commencement of the lifting operation.
Non-Routine Lifts :
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Lift Plan
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Lift Plan
A Non-Routine Lift is a lift which conforms to the following factors:
Use of two or more Lifting Appliances, including tallying pipe using winch and
crane (tandem lift)
With sensitive, difficult or restricted areas
Lifts from one offshore vessel to another
Continuation of a lifting operation with different people
Lifting of machinery without lifting points
In environmental conditions likely to affect equipment performance
Load with unknown / difficult to estimate weight and/or center of gravity
Non-standard rigging arrangements
Load lowered into or lifted from a confined space
Weight of load in excess of 75% rated load of the load chart
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Lift Plan
Non-Routine Lifts : Simple Lift
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Lift Plan
Non-Routine Lifts : Complicated Lift
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Lift Plan
Non-Routine Lifts : Complex Lift
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Lift Plan
You should insert all data related to Lifting and hoisting equipment will be used in
The lifting operation system such as :
Type of Equipment : Mobile crane, Forklift , Man lift, etc.
Type of lifting gears : Webbing Slings, Safety pin bow Shackles , Tag line, etc.
Working Load Limit WLL : 5 T, 10 T , etc.
Safe Working Load SWL : 3 T , 8 T , etc.
Quantity of lifting accessories: 2 , 3 , etc.
Example :-
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Lift Plan
Example :-
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Lift Plan
Total weight of load = Base weight + Accessories weight ( Main / Aux hoist) + Lifting gears used
Second, Select the specific data from crane load chart to get the crane max. weight capacity ( Load chart weight
point) ; then you can calculate the maximum utilization factor :
Date selected from Load chart of crane :
1) Load Radius : The distance from center of crane to COG
2) Length of boom : 8 , 10 , 15, 11 meter , etc.
3) Type of boom use : Fixed or movable ( slide / variable length)
4) Angle : 71, 60, 46, etc.
5) You try to get the Maximum utilization less than 75 % to be work in more safe side but, If the Max. utilization more
than 75 % (no other crane available ) you must change the lift plan immediately to be Non- Routine, complex type
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Lift Plan
Examples:- Load chart crane 55 T
The difference in radius can make completely changes in lift plan type
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Lift Plan
Formula For Calculation of Volume
Load Shape Formula For Calculation of Volume Shapes
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Lift Plan
Example :-
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Lift Plan
Factors should be consider when apply the lift plane
Note:-
Important to note that the factors above are not exhaustive and personnel involved in planning lifting operations must
consider other factors that are specific to the situation, especially in complex lifting operations
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Lift Plan
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Lift Plan
Determine the lifting point ( standard or fabricated)
Carry out site visit and some cases you should measure the pressure to be suitable for crane
capacity
Fully extended outriggers length should be suitable with lifting operation area
Study the layout of working location and determine the emergency escape routes
Know the number of loads and the expected duration to complete the work
07/04/19 109
Lift Plan
Know exactly the location of load to classify the lift plan ( simple , complicated or complex)
Blind lift :
Blind lifts should be avoided as much as reasonably possible. However if blind lifts are
unavoidable, communications should be given the highest attention during the risk assessment.
In connection with blind lifts, there should be always be at least two persons (banksman and
slinger) who have visual contact with the load and each other, and have radio contact with the lifting
appliance operator.
Any closed circuit television that monitors the work area is considered to be an aid and not a
replacement for either of these persons
The banksman should place himself in a position where he has clear visual contact with the
appliance operator and can give the stop signal manually in the event of radio equipment failure.
Communication from the banksman to the crane operator should be continuous, two way and
confirmative by repeating the command. This is particularly important during “blind lifts”.
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Lift Plan
Min. number of any L+H task carried by crane is
5 personnel required ( 2 Riggers at least , 1 Banksman, 1 crane operator & supervisor)
Rigger: Competent person who is able to plan and execute a rigging job by moving the load horizontally, vertically
and possibly through different floor levels, by use of different L&H equipment.
Banksman: Person responsible for relaying a crane movement signal to the crane operator.
Crane Operator: Person which is operating the crane for the purpose of positiong loads or operating for erecting of
the crane.
Communication methods
Radio communications should be used as the primary means of communication during L&H operations.
Hand signals can be used in addition to the radio equipment and should be used as back –up in the event of radio
equipment failure.
07/04/19 111
Lift Plan
A visual check and, if necessary, a function check of the Lifting Equipment by a competent person before each
use. In determining the suitability and scope of the inspection, reference should be made to information such as
manufacturer’s instructions and relevant industry standards.
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Lift Plan
Example :-
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Lift Plan
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Lift Plan
Example :-
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Lift Plan
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Lift Plan
Authorization Process
Insert the experience you already gained when you apply this lift plan.
Write name of contractor (lifting engineer or lifting supervisor) which already prepared the lift plan
Write name of contractor (lifting supervisor or HSE manager ) after review on lift plan
07/04/19 117
Lift Plan
Changes to Lifting Plan
In any case where the actual information presented at the lifting site does not tally with or
deviate from the Lifting Plan, any stakeholder in the Lifting Operation has the right to
cease further progress of the Lifting Operation until the plan is reviewed according to the
operation's requirements.
Never vary the approved lifting plan without another full review and final
approved by responsible persons who approved the original lifting plan
07/04/19 118
Risk Assessment